• Title/Summary/Keyword: continuous vibration

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Design and manufacture of hybrid polyrnerconcrete bed for high speed machine tool (초고속 공작기계용 Hybrid Poymer Concrete bed 의 설계와 제작)

  • 서정도;임태성;이대길;김태형;박보선;최원선
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.404-409
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    • 2004
  • To maximize the productivity in machining molds and dies, machine tools should operate at high speeds. During the high speed operation of moving frames or spindles, vibration problems are apt to occur if the machine tool structures are made of conventional steel materials with inferior damping characteristics. However, self-excited vibration or chatter is bound to occur during high speed machining when cutting speed exceeds the stability limit of machine tool. Chatter is undesirable because of its adverse effect on surface finish, machining accuracy, and tool life. Furthermore, chatter is a major cause of reducing production rate because, if no remedy can be found, metal removal rates have to be lowered until vibration-free performances is obtained. Also, the resonant vibration of machine tools frequently occurs when operating frequency approaches one of their natural frequencies because machine tools have several natural frequencies due to their many continuous structural elements. However, these vibration problems are closely related to damping characteristics of machine tool structures. The polymer concrete has high potential for machine tool bed due to its good damping characteristics with moderate stiffness. This paper presents the use of polymer concrete and sandwich structures to overcome vibration problems. Also, co-cure bonding method for functional part mounting was exhibited experimentally, by which manufacturing time and cost for polymer concrete bed will be remarkably reduced.

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Application of Sandwich Structure with Rigid Core for High Speed Machine Tool Bed (Rigid Core 샌드위치 구조의 초고속 공작기계 베드 적용에 관한 연구)

  • 서정도;이대길;김태형;박보선;최원선
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.113-116
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    • 2003
  • To maximize the productivity in machining molds and dies, machine tools should operate at high speeds. During the high speed operation of moving frames or spindles, vibration problems are apt to occur if the machine tool structures are made of conventional steel materials with inferior damping characteristics. However, self-excited vibration or chatter is bound to occur during high speed machining when cutting speed exceeds the stability limit of machine tool. Chatter is undesirable because of its adverse effect on surface finish, machining accuracy, and tool lift. Furthermore, chatter is a major cause of reducing production rate because, if no remedy can be found, metal removal rates have to be lowered until vibration-free performances is obtained. Also, the resonant vibration of machine tools frequently occurs when operating frequency approaches one of their natural frequencies because machine tools have several natural frequencies due to their many continuous structural elements. However, these vibration problems are closely related to damping characteristics of machine tool structures. This paper presents the use of polymer concrete and sandwich structures to overcome vibration problems. The polymer concrete has high potential for machine tool bed due to its good damping characteristics with moderate stiffness. In this study, a polymer concrete bed combined with welded steel structure i.e., a hybrid structure was designed and manufactured for a high-speed gantry-type milling. Also. its dynamic characteristics were measured by modal tests.

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The Study of the Harmonic Currents Effects on the Transformer Vibration (고조파 전류가 변압기 진동에 미치는 영향에 관한 연구)

  • Kim, Su-Yeol;Kim, Yeon-Whan;Kim, Jang-Mok;Lim, Ik-Hun;Lee, Hyun
    • Journal of the Korean Society of Safety
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    • v.15 no.1
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    • pp.106-111
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    • 2000
  • EP(Electrostatic Precipitator) has been used to keep the natural environment from fly-ash in the industrial fields and operated in intermittent PEC(Pulse Energized Control) mode to improve dust-collecting efficiency. Intermittent PEC mode induces low-frequency harmonic currents into power system, therefore EP transformer vibrates. This continuous transformer vibration developes transformer abnormal audio-noise and if it is too much or operates in the region of natural frequency, transformer will be damaged in the end. EP interruption caused by transformer damage results in power generation stopped, power quality down and economic loss. Therefore, this paper explains harmonic currents and transformer vibration-core vibration, winding vibration, and proposes the measures of suppressing the vibration with EP operated in intermittent PEC mode. And this results is proposed to be used for future EP transformer design or EP control method to operate EP-concerned equipment safely keeping from system faults caused by transformer vibration.

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The Development of an Automatic Dynamic Inspection System of a Balance Shaft Module (밸런스 샤프트 모듈 자동 동적검사 시스템 개발)

  • Seong, Eun-Je;Kang, Dae-Gyu;Jeong, Chan-Yong;Han, Chang-Soo;Kim, Myung-Soo
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.1231-1236
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    • 2007
  • Balance Shaft Module is module parts that is installed to vehicles engine to reduce noise and vibration of vehicles engine. Balance Shaft Module's performance exerts important influence on performance of engine. Therefore, must be able to warrant quality and performance of Balance Shaft Module. Existing product found and revised error at continuous process of production, and estimated failure mode in Balance Shaft Module. Previous method hard to secure product that performance is excellent, and bring a lot of damages economically. Therefore, development of inspectin system for quality inspection of parts and performance test of assembly is essential in Balance Shaft Module. In this study, represented development process of automatic dynamic inspection system to test performance and detect breakdown of Balance Shaft Module that is producing in Dongbo.

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Deflection Limit on Vibration Serviceability of High-speed Railway Bridges Considering the Exposed Time Duration (진동지속시간을 고려한 고속철도교량의 진동 사용성 처짐 한계)

  • Jeon, Bub-Gyu;Kim, Nam-Sik;Kim, Sung-Il
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.1444-1451
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    • 2010
  • This paper aims for proposed the deflection limit on vibration serviceability of high-speed railway bridges considering the exposed time duration when a train passes a railway bridge. For this purpose, bridge-train transfer function was derived and bridge-train interaction analysis was performed by using the derived function. The vertical acceleration signals of passenger cars obtained from bridge-train interaction analysis were compared with them from the bridge-train transfer function by moving constant force analysis. Therefore it was estimated possible to induce the comfort deflection limit of railway bridge by using bridge-train transfer function. The deflections by moving force of single span bridge and continuous bridge were assumed as sine and haversine wave. The deflection limit on vibration serviceability of high-speed railway bridges considering the exposed time duration can be expanded using bridge-train transfer function and bridge comfort limit considering serviceability due to bridge vibration. And it was compared to other allowable deflection limits of railway bridge design specifications.

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Reactor Noise Analyses in Yonggwang 3&4 Nuclear Power Plants (영광 3&4 호기의 원자로잡음신호 해석)

  • Park, Jin-Ho;Ryu, Jeong-Soo;Sim, Woo-Gun;Kim, Tae-Ryong;Park, Jong-Beom
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.679-686
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    • 2000
  • Reactor Noise is defined as the fluctuations of measured instrumentation signals during full-power operation of reactor which have informations on reactor system dynamics such as neutron kinetics, thermal-hydraulics, and structural dynamics. Reactor noise analyses of ex-core neutron detector signals have been performed to monitor the vibration modes of reactor internals such as fuel assembly and Core Support Barrel in Yonggwang 3&4 Nuclear Power Plant. A real time mode separation technique have been developed and applied for the analyses. It has been found that the first vibration mode frequency of the fuel assembly was around 2.5 Hz, the beam and shell mode frequencies of CSB(Core Support Barrel) 8 Hz and 14.5 Hz, respectively. Also the analyses data base have been constructed for the continuous monitoring and diagnose of the reactor internals.

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Experimental Modal Analysis by Using Hilbert Transform of Signal from Continuous Scanning Laser Vibrometer (연속 스캐닝 레이저 진동계 신호의 Hilbert 변환을 이용한 실험적 모드 해석)

  • Kang, Min-Sig;Chang, Tae-Gyu;Kim, Ho-Sung
    • The Transactions of the Korean Institute of Electrical Engineers D
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    • v.51 no.6
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    • pp.272-277
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    • 2002
  • This paper deals with the vibration deflection shape measurement technique for a sinusoidally excited structure using a continuously scanning laser Doppler vibrometer (CSLV). The CSLV output signal is an amplitude-modulated vibration in which the excitation signal is modulated by the deflection shapes, and thus the deflection shapes of vibration defined along a scan line can be derived by the envelop and the phase information of the CSLV output signal. In this work, a Hilbert transform based approach has been proposed for measurement of deflection shapes. This technique is as simple as the demodulation technique and allows more convenient experimental settings than the Fourier transform approach. The feasibility of the proposed technique is illustrated along with results of experiment.

Developement of On-Line System for Vibration Signal Analysis (진동신호 분석을 위한 On-Line 시스템 개발)

  • Kim, O.S.;Rim, S.J.;Kim, Y.S.;Lee, Y.G.;Kim, J.C.;Chung, C.S.;Chung, S.J.
    • Proceedings of the KIEE Conference
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    • 1995.07b
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    • pp.616-619
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    • 1995
  • This paper describes developement of on-line system for vibration signal analysis. In the power system, the main reason of transformer fault is due to a large amount of current by a short-circuit and a ground-fault. The electromagnetic force caused by fault-current deforms transformer windings and results in vibration pattern change. Therefore if the continuous on-line vibration monitoring on transformer is performed, an incipient failure can be detected. The developed system is composed of data acquisition devices, user interface program, signal processing program, diagnosis and trend analysis program, self diagnosis program and communication program.

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Non-linear vibration and stability analysis of a partially supported conveyor belt by a distributed viscoelastic foundation

  • Ghayesh, M.H.;Khadem, S.E.
    • Structural Engineering and Mechanics
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    • v.27 no.1
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    • pp.17-32
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    • 2007
  • The main source of transverse vibration of a conveyor belt is frictional contact between pulley and belt. Also, environmental characteristics such as natural dampers and springs affect natural frequencies, stability and bifurcation points of system. These phenomena can be modeled by a small velocity fluctuation about mean velocity. Also, viscoelastic foundation can be modeled as the dampers and springs with continuous characteristics. In this study, non-linear vibration of a conveyor belt supported partially by a distributed viscoelastic foundation is investigated. Perturbation method is applied to obtain a closed form analytic solutions. Finally, numerical simulations are presented to show stiffness, damping coefficient, foundation length, non-linearity and mean velocity effects on location of bifurcation points, natural frequencies and stability of solutions.

Vibration mode control of a smart plate containing electro-rheological fluid (ER유체를 이용한 스마트 평판의 진동모드 제어)

  • 정상봉;박용균;최승복
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1997.10a
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    • pp.451-455
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    • 1997
  • This paper presents vibration mode control of a smart plate containing electro-rheological (ER) fluid between elastic face layers. Following the composition of a silicone oil-based ER fluid, the ER fluid-embedded plate partitioned into four sections is constructed. Then, an extensive modal test is experimentally carried out to identify field-dependent modal parameters such as mode shapes and natural frequencies of the structure with respect to different are subjected to electric fields. The distilled results from the experiment exhibit that the ER fluid can be effectively employed in a continuous fashion to tune modal behaviors of the distributed parameter systems,

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