• Title/Summary/Keyword: contact angle test

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Lead-free Solder for Automotive Electronics and Reliability Evaluation of Solder Joint (자동차 전장용 무연솔더 및 솔더 접합부의 신뢰성 평가)

  • Bang, Jung-Hwan;Yu, Dong-Yurl;Ko, Young-Ho;Yoon, Jeong-Won;Lee, Chang-Woo
    • Journal of Welding and Joining
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    • v.34 no.1
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    • pp.26-34
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    • 2016
  • Automotive today has been transforming to an electronic product by adopting a lot of convenience and safety features, suggesting that joining materials and their mechanical reliabilities are getting more important. In this study, a Sn-Cu-Cr-Ca solder composition having a high melting temperature ($>230^{\circ}C$) was fabricated and its joint properties and reliability was investigated with an aim to evaluate the suitability as a joining material for electronics of engine room. Furthermore, mechanical properties change under complex environment were compared with several existing solder compositions. As a result of contact angle measurement, favorable spreadability of 84% was shown and the average shear strength manufactured with corresponding composition solder paste was $1.9kg/mm^2$. Also, thermo-mechanical reliability by thermal shock and vibration test was compared with that of the representative high temperature solder materials such as Sn-3.5Ag, Sn-0.7Cu, and Sn-5.0Sb. In order to fabricate the test module, solder balls were made in joints with ENIG-finished BGA and then the BGA chip was reflowed on the OPS-finished PCB pattern. During the environmental tests, resistance change was continuously monitored and the joint strength was examined after tests. Sn-3.5Ag alloy exhibited the biggest degradation rate in resistance and shear stress and Sn-0.7Cu resulted in a relatively stable reliability against thermo-mechanical stress coming from thermal shock and vibration.

Characterization Study of Various Solvents of Paraloid B72 for Bronze Artifacts Conservation by Surface Analysis (표면분석을 활용한 청동문화재 보존처리용 Paraloid B72의 용제별 특성 연구)

  • Cho, Hyun-kyung;Cho, Nam-Chul
    • Journal of Conservation Science
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    • v.22
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    • pp.61-76
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    • 2008
  • We examined characterizations of Paraloid B72 films when it dissolved in four different solvents-acetone, MEK, toluene and xylene. The surface before and after coating were observed by optical microscope and AFM. Thickness and contact angle of films was measured and surface energy was calculated for grasping properties of films. We also tested adhesive strength of films by scratch tester and durability of films by performing yellowing test. The result was that xylene has better coating property than other solvents. Because 10% Paraloid B72 in xylene film is even, non-mottled, thin, stabilized in yellowish and has proper hydrophobic, we confirmed xylene is good solvent for bronze artifact conservation. However, other tests will need for finding appropriate concentration of Paraloid B72.

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A Study for the Development of a Brassiere Pattern for Chinese Adult Women in their Early 20s in Shanghai (중국 성인여성용 브래지어 원형 개발 연구 -상해지역 20대 전반 여성을 중심으로-)

  • Cha, Su-Joung;Sohn, Hee-Soon
    • Journal of the Korean Society of Clothing and Textiles
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    • v.34 no.1
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    • pp.50-66
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    • 2010
  • This Shanghai region study is a sample survey of female college students in their early 20s. This study collected and analyzed the information of shapes through a direct contact survey to understand the breast figures and the measurements of bodies to provide basic information to improve brassiere production for adult females in China. Data was analyzed through a SAS 9.0. The characteristic of the final brassiere pattern that had been corrected and complemented from the results of the $l^{st},\;2^{nd},\;3^{rd}$, and $4^{th}$ fitting tests is defined as a brassiere inserted with a round wire that has the 3/4cup to wrap the bust area by about 3/4. It consists of an upper and lower nonwoven fabric cup that has a flat-shaped wing of a circular dart. The drawing method of the pattern of this brassiere is applied with the conditions to cover the body naturally under the diverse and organic relations of the material factor of stretch material and wire, functional factor, and sewing factor. The final pattern is created as a bigger angle of wing pattern and a short inner side diameter because there are more Chinese women with a back of bending figure compared to Korean women.

Influence of Oxidation Inhibitor on Carbon-Carbon Composites : 7. Studies on Work of Adhesion and Fracture Toughness of Carbon-Carbon Composites (산화억제제를 첨가한 탄소/탄소 복합재료의 물성에 관한 연구 : 7. 탄소/탄소 복합재료외 부착력과 파괴인성)

  • 박수진;서민강;이재락
    • Polymer(Korea)
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    • v.25 no.3
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    • pp.435-440
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    • 2001
  • The objective of this study was to examine the effect of oxidation inhibitor contents on the work of adhesion, fracture toughness, and impact strength of the unidirectional carbon-carbon composites (C/C composites). The molybdenum disilicide ($MoSi_2$) used as an oxidation inhibitor was impregnated with phenolic resins to improve the anti-oxidation properties of the composites in different concentrations of 4, 12 and 20 wt%. Based on Wilhelmy equation, the work of adhesion of C/C composites was calculated by contact angle methods. Fracture toughness and impact strength were pressured by three-point bending test for the critical intensity factor ($K_IC$) and Izod test method, respectively. As a result, the composites made with $MoSi_2$ resulted in an increasing of both fracture toughness and impact strength. Especially, the composites made with 12 wt% $MoSi_2$ content showed the highest value of London dispersive component, $W_A\;^L$, in work of adhesion, resulting from improving the interfacial adhesion force among fibers, filler, and matrix in this system.

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Corrosion Resistance of Non-Chrome Magni 565 Coating and Characteristics of Its Coating Film (Non-Chrome Magni 565 코팅 피막의 특성과 내식성)

  • Kim, Sang-Su;Jeong, Byeong-Ho;Mun, Myeong-Jun;Kim, Mu-Gil
    • Journal of the Korean Society for Heat Treatment
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    • v.19 no.4
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    • pp.200-207
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    • 2006
  • In addition to the basic properties of the base and top coating agents, corrosion resistance of non-chrome magni 565 coating and characteristics of coating film when coated to steel substrate were studied. The system had a good wettability at room temperature. Moreover, both the contact angle and surface tension were affected little by the viscosity of coating agent and surface roughness of the steel substrate. And the samples coated with optimal conditions showed a great corrosion resistance in salt spray test with 1500 hours or longer of initial appearance time of rust. The coating film was composed of overlapping layer of zinc and aluminium flakes, and the thickness of base coat increased with an increase of base coat viscosity. Based on the C-F peaks of 1,1-Difluoroethaen homo-polymer, it was thought that the base coat was an inorganic polymer bond layer. Meanwhile, the top coat showed C-F peaks of polytetrafluoroethylene with C-H peaks of phenol in FT-IR analysis. From the lower weight loss of base coat in TG analysis, it was thought that cross linking density of base coat was larger than that of top coat. It was thought that the small exothermic reactions observed in DSC curves were due to the thermosetting resins contained in the coating agents. Compared to the non-coated specimen, the coated sample showed more higher polarization resistance and corrosion potential with lower corrosion current density.

A Fundamental Study for Development on Waterproof and Flame Retardant processing technology the Interior Wood of using Induced electricity heating Microwave (유전가열 마이크로파를 적용한 방수·방염 내장목재 개발을 위한 기초적 연구)

  • Park, Cheul-Woo;Heo, Jae-Won;Lim, Nam-Gi
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2008.05a
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    • pp.35-41
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    • 2008
  • Qualitative enhancement of dwelling life has changing the recognition for the environment friendly wood which is being highlighted for its usage as an interior materials. This trend may prove the excellent performance of wood whose inherent characteristics has its comfortable, mild feeling of material, sound resistance and stabilities and the market of interior woods including floor, moulding and wooden panel as finishing interior materials is growing sustainably. However, since this materials is vulnerable to humidity and flame, waterproofing and flame retarding stability, an essential condition for interior materials, together with maintenance, are the main topics to be resolved. From the above-mentioned results, as a result of waterdrop contact angle, wood absorption volume and water content percentage test and the performance test of the processed materials after flame retardant, though there was some submerging time changes among types of woods for ensuring waterproofing performance improvement but as time passes, similar tendency was noticed to be formulated. As the submerging time is increased, so does the absorption volume and accordingly optimal level of range is judged to be drawn in order to ensure excellent performance, taking optimal economy into consideration. Therefore, it is considered that above-mentioned woods could be utilized for waterproof and flame retardant processed interior materials using uniform microwave and in order to put this technology into practical application, a research by way of diversified performance proving is required to be carried out.

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Rear drum brake grunt (stick-slip) noise improvement on braking during nose-dive & return condition (제동시 발생하는 리어 드럼브레이크 grunt (stick-slip) noise 개선)

  • Hong, Ilmin;Jang, Myunghoon;Kim, Sunho;Choi, Hongseok
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2012.10a
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    • pp.743-749
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    • 2012
  • Grunt (Stick-slip) noise happens between rear lining and drum on braking condition while vehicle is returning to steady position after nose-dive. The study presents a new testing and analysis methods for improving brake grunt noise on vehicle. Grunt noise is called a kind of stick slip noise with below 1kHz frequency that is caused by the surfaces alternating between sticking to each other and sliding over each other with a corresponding change in friction force. This noise is typically come from that the static friction coefficient of surfaces is much higher than the kinetic friction coefficient. For the identification of the excitation mechanism and improvement of grunt noise, it is necessary to study variable parameters of rear drum brake systems on vehicle and to implement CAE analysis with stick slip model of drum brake. The aim of this study has been to find solution parameters throughout test result on vehicle and dynamo test. As a result of this study, it is generated from stick slip between rear lining and rear drum and it can be solved to reduce contact angle of lining with asymmetric and is effected not only brake drum strength but also rear brake size and brake factor.

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Characterization of Reverse Osmosis Membrane Surface Modified by Silane-epoxy Using UV (UV를 적용한 역삼투막의 실란-에폭시 표면 개질 및 특성 평가)

  • Park, Hee Min;Yang, Won Yong;Lee, Yong Taek
    • Membrane Journal
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    • v.28 no.3
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    • pp.169-179
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    • 2018
  • The purposes of this paper were to improve both fouling and chlorine resistance by increasing the hydrophilicity of the reverse osmosis membrane. In order to improve chlorine resistance, the surface of RO membrane was activated by ultraviolet irradiation, and then it was modified by the sol-gel method using Octyltriethoxysilane (OcTES) such as the silane coupling agent to low sensitivity to chlorine, thereby the polyamide active layer was protected and chlorine resistance was improved. In addition, polyglycerol polyglycidyl ether (PGPE) and sorbitol polyglycidyl ether (SPE) coating with different number of epoxides, ring opening reaction of epoxide improved the anti-fouling resistance. The surface modification condition was optimized by FT-IR, XPS, and contact angle analysis. As a result, the permeability reduction rate of the silane-epoxy modified membrane after the fouling test was decreased about 1.5 times as compared with that of the commercial membrane. And the salt rejection was maintained over 90% at $20,000ppm{\times}hr$ even after chlorine resistance test.

Electroless Nickel Plating on Porous Carbon Substrate (다공성 탄소전극기지상의 무전해 니켈도금에 관한 연구)

  • Chun, So-Young;Rhyim, Young-Mok;Kim, Doo-Hyun;Lee, Jae-Ho
    • Journal of the Microelectronics and Packaging Society
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    • v.17 no.1
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    • pp.75-80
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    • 2010
  • Electroless nickel plating on porous carbon substrate was investigated. The pore sizes of carbon substrates were 16-20 ${\mu}m$ and over 20 ${\mu}m$. The carbon surface was changed from hydrophobic to hydrophilic after immersing the substrate in an ammonia solution for 40 min at $60^{\circ}C$. The contact angle of water was decreased from $85^{\circ}$ to less than $20^{\circ}$ after ammonia pretreatment. The content of phosphorous in nickel deposit was decreased with increasing pH and then deposits became crystallized. The thickness of nickel deposit was increased with increasing pH. The minimum concentration of $PdCl_2$ for the electroless nickel plating was 5 ppm and the thickness of nickel was not significantly affected by the concentration of $PdCl_2$.

Comparison of Acidic and Alkaline Bath in Electroless Nickel Plating on Porous Carbon Substrate (다공성 탄소전극상 무전해 니켈도금의 산성과 알칼리용액 비교 연구)

  • Chun, So-Young;Kang, In-Seok;Rhym, Young-Mok;Kim, Doo-Hyun;Lee, Jae-Ho
    • Journal of Surface Science and Engineering
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    • v.43 no.2
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    • pp.105-110
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    • 2010
  • Electroless nickel plating on porous carbon substrate for the application of MCFC electrodes was investigated. Acidic and alkaline bath were used for the electroless nickel plating. The pore sizes of carbon substrates were 16-20 ${\mu}m$ and over 20 ${\mu}m$. The carbon surface was changed from hydrophobic to hydrophilic after immersing the substrate in an ammonia solution for 40 min at $60^{\circ}C$. The contact angle of water was decreased from $85^{\circ}C$ to less than $20^{\circ}$ after ammonia pretreatment. The deposition rate in the alkaline bath was higher than that in the acidic bath. The deposition rate was increased with increasing pH in both acidic and alkaline bath. The content of phosphorous in nickel deposit was decreased with increasing pH in both acidic and alkaline bath. The contents of phosphorous is low in alkaline bath. The minimum concentration of $PdCl_2$ for the electroless nickel plating was 10 ppm in alkaline bath and 5 ppm in acidic bath. The thickness of nickel was not affected by the concentration of $PdCl_2$.