• Title/Summary/Keyword: construction waste material

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Study of heavy fuel oil fly ash for use in concrete blocks and asphalt concrete mixes

  • Al-Osta, Mohammed A.;Baig, Mirza G.;Al-Malack, Muhammad H.;Al-Amoudi, Omar S. Baghabra
    • Advances in concrete construction
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    • v.4 no.2
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    • pp.123-143
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    • 2016
  • Use of heavy fuel fly ash (HFFA) (diesel and cracked fuel) for power generation in Saudi Arabia has generated and accumulated large quantities of HFFA as a byproduct. In this research, HFFA is studied with the emphasis on the utilization of this waste material in concrete blocks and asphalt concrete mixes. Two types of mixes, one with low and other with high cement content, were studied for concrete blocks. Different mixes having varying percentages of HFFA (0% to 25%), as cement/sand replacement or as an additive, were studied. The performance of concrete blocks is evaluated in terms of compressive strength, water absorption, durability and environmental concerns. The results showed that blocks cannot be cast if more than 15% HFFA is used; also there is a marginal reduction in the strength of all the mixes before and after being exposed to the sulfate solution for a period of ten months. HFFA is studied in asphalt concrete mixes in two ways, as an asphalt modifier (3&5%) and as a filler (50%) replacement, the results showed an improvement in stiffness and fatigue life of mixes. However, the stability and indirect tensile strength loss were found to be high as compared to the control mix due to moisture damage, indicating a need of using antistripping agents. On environmental concerns, it was found that most of the concerned elements are within acceptable limits also it is observed that lower concentration of barium is leached out with the higher HFFA concentrations, which indicates that HFFA may work as an adsorbent for this leaching element.

A Study on the Concrete Compressive Strength Characteristics mixing Stone Dust Produced by Stone Block Manufacturing (석재(石材) 가공(加工)시 발생한 석분(石粉)이 혼합된 콘크리트의 압축강도(壓縮强度) 특성(特性)에 관한 연구)

  • Chae, Young-Suk;Min, In-Ki;Song, Gab-Young
    • Resources Recycling
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    • v.18 no.6
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    • pp.46-53
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    • 2009
  • The stone dusts produced during the manufacturing process of stone blocks are considered as one of industrial waste materials. This stone dusts are managed to either burying under the ground or stacking in the yard, but this disposal process is required an extra costs. The stone dust disposal like burying or stacking also cause environmental pollution such as ground pollution and subterranean water pollution. Thus, this study was conducted to explore the possibility of recycling stone dusts as a concrete mixing material in order to extend recycling methods. Based on the experiment results on various ratios of cement to stone dust content, the compressive strengths of concrete were recorded in the range of $20{\sim}30\;N/mm^2$. The results did not show any decrease in compressive strength due to the stone dust content. It can be concluded that the stone dusts produced by stone block manufacturing can be sufficiently recycled as one of concrete mixing materials in the aspect of compressive strength.

Manufacturing of artificial lightweight aggregate from water treatment sludge and application to Non-point treatment filteration (정수슬러지를 재활용한 인공경량골재의 제조 및 비점오염원 여재의 적용)

  • Jung, Sung-Un;Lee, Seoung-Ho;Namgung, Hyun-Min
    • Industry Promotion Research
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    • v.6 no.4
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    • pp.1-9
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    • 2021
  • The purpose of this study is to manufacture lightweight aggregates for recycling water treatment sludge, to identify the physical properties of the aggregates, and present a method of utilizing the manufactured lightweight aggregates. The chemical composition and thermal properties were examined via a raw materials analysis. The aggregate examined here was fired by the rapid sintering method and the single-particle density and water absorption rate were measured. Water treatment sludge has high ignition loss and high fire resistance. When 30wt% of purified sludge was added, the single-particle density of the aggregates was in the range of 0.8~1.2g/cm3 at a temperature of 1,150~1,200℃. At temperatures of 1200℃ or higher, ultra-light aggregates having a single-particle density of 0.8 or less could be produced. When applied to concrete by replacing the general aggregate in the concrete, a specimen having strength values of 200 to 450 kgf/cm2 on 28 days was obtained, and when applied as a filter material, the performance was equal to or higher than that of ordinary sand.

The Development of Multi Stage Separation Ball Mill for Producing Recycled Aggregate (순환 골재 생산을 위한 다단 박리형 볼밀 시스템 개발)

  • Lee, Han-Sol;Yu, Myouing-yuol;Lee, Hoon
    • Resources Recycling
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    • v.30 no.5
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    • pp.17-24
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    • 2021
  • Natural aggregate regular exploitation has led to environmental and resource depletion issues; consequently, construction waste has become an important raw material in the supply of aggregate smoothly. The recycled aggregate produced in the most of recycled aggregate processing company in Korea has a high adhesion ratio of cement paste and mortar, which affects the water absorption ratio and density. Therefore, the quality of recycled aggregate needs to be improved. In this study, we improved the quality of recycled aggregate through the use of a multistage separation ball mill. This ball mill has a sieve which protects the ball mix and improves the motion. Products produced by using multistage separation ball mill were compared with various quality standard for utilization as recycle aggregate. Finally, we confirmed that the multistage separation ball mill can efficiently separate cement paste and mortar from natural aggregate and that it is suitable for the production of recycled aggregates.

Shear Strength of Interface between Natural Aggregate Concrete and Recycled Aggregate Concrete (천연골재 콘크리트와 순환골재 콘크리트 접합면의 전단강도)

  • Moon, Hoon;Choi, Ik-Je;Kim, Ji-Hyun;Chung, Chul-Woo;Kim, Young-Chan
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.1
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    • pp.26-32
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    • 2020
  • Concrete recycling is becoming mandatory rather selective due to depletion of constructional materials and increase of concrete waste. Studies on recycling concrete are conducted in various point of view for long time. However, standard or guideline of many countries for the application of recycled aggregate concrete(RAC) has restrictions such as low replacement rate of coarse aggregate and no fine aggregate allowed due to inferior material properties of recycled aggregate. This study intends to figure out the feasibility of casting natural aggregate concrete(NAC) and RAC separately in a structural member. In making RAC, replacement rate of coarse aggregate was 50, 100% in RAC and treatment of interface of two concretes is introduced. RAC treatment of recycled aggregate or inclusion of additives was not done as it can increase embodied energy of concrete work. Double-shear test with uniformly distributed loading was adopted to evaluate shear strength at the interface of two concretes. After curing it was hard to distinguish interface of two concretes. Experimental result revealed that specimen with higher replacement rate showed higher shear-to-compressive strength ratio, which is possibly attributed to coarse aggregate size and roughness of sheared section. Further study on the effect of various parameters is required and subsequent research activity is on-going.

A Preliminary Investigation on Pozzolanic Activity of Dredged Sea Soil (소성 준설토의 포졸란 반응성에 대한 기초 연구)

  • Kim, Ji-Hyun;Moon, Hoon;Chung, Chul-Woo;Lee, Jae-Yong
    • Journal of the Korea Institute of Building Construction
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    • v.14 no.6
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    • pp.531-536
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    • 2014
  • Recently, the amounts of dredge sea soil in south Korea have been increasing because of various maintenance works at harbors and rivers. Dredged sea soil contains various contaminants. Hence, prior to recycling the dredged sea soil, the various contaminants should be removed to prevent a secondary contamination due to the leaching of hazardous chemicals. Pretreated dredged sea soil can be buried under the ground or used for land reclamation. In this study, however, pretreated dredged sea soil was used to investigate the level of pozzolanic activity. The properties of pretreated dredged sea soil were investigated, the method for heat treatment was determined, and the compressive strength of mortar using dredged sea soil was examined. According to the XRF result, the main components of dredged sea soil were $SiO_2$ of over 55%, and $Al_2O_3$ and $SO_3$ of some amounts. Results from XRD and TG/DTA showed that pretreated dredged sea soil can be used as a pozzolanic material. When dredged sea soil was thermally treated for 90 min at $550^{\circ}C$, a compressive strength result was similar to that of control mortar.

ESTIMATING THE VOLUME OF CONSTRUCTION-WASTE LANDFILL USING GEOPHYSICAL TECHNIQUES (물리탐사 기법을 이용한 건축 폐기물 매립지의 규모 파악)

  • Mun,Yun-Seop;Lee,Tae-Jong;Lee,Chae-Yeong;Yun,Jun-Gi
    • Journal of the Korean Geophysical Society
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    • v.6 no.1
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    • pp.13-23
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    • 2003
  • Dipole-dipole resistivity and ground penetrating radar(GPR) surveys were performed on an abandoned landfill site filled with asbestos containing material. The main purpose of the study was to estimate spatial extension and volume of the landfill for evaluting the cost for developing appropriate remedial alternatives. Assuming that the bedrock is within 10 m depth, dipole spacings of 2, 2.5 and 5m were set for six survey lines for resistivity measurements. For More detailed information, GPR suvey using 225 Mhz antenna was carried out for twelve survey lines for the shallower information. DC resistivity structures showed few tens ~ hundreds ohm-m for the landfill or alluvial laver, and 1,000~ 5,000 ohm-m for the bedrock. The depth to bedrock is found out to be approximately 5m. GPR survey results represented very clear reflection and/or diffraction events from the boundaries as well as from the blocky construction wastes. With high-resolution GPR survey, depth of the bedrock was resolved up to 2m, which in turn, could be a good indicator for estimating the volume of the landfill. Those depths of bedrock were confirmed by backhoe excavation data for 13 sites. The total area and volume of the landfill were to be approximately 3,953 .$m^2$ and 4,033 $m^3$, respectively.

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Hydraulic Conductivity and Microscopic Analysis of Fly Ash Liner (플라이애쉬 혼합차수재의 투수특성과 미세구조 분석)

  • Jeong, Mun-Gyeong;Seo, Gyeong-Won;Lee, Yong-Su
    • Geotechnical Engineering
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    • v.14 no.1
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    • pp.109-126
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    • 1998
  • The use of fly ash as a contaminant barrier material was studied. Mixing ratio of fly ash to bentonite to meet the requirements for landfill liners was determined. The hydraulic behavior exhibited by the fly ash-bentonite liner and the effects of CaO were investigated through hydraulic conductivity tests under various conditions and microscopic analyses including XRD, SEM, helium porosimetry, and image analysis. The hydraulic conductivity of compacted fly ash decreased with the addition of bentonite, which was due mainly to the expanding of bentonite and partly to the filling of voids by chemical reaction products among constituents of the artificial liner. Because of insufficient CaO content, and rich in content but low-reactive $SiO_2$ contained in the fly ashes used, pozzolanic reaction and resulting effects in the artificial liner were not significant. The reactions among constituting materials and their resulting effects on hydraulic conductivity were controlled not by the apparent amounts of each constituent, but by reaction activities of the materials in the artificial liner.

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Durability Evaluation of Cement Concrete Using Ferrosilicon Industrial Byproduct (페로실리콘 산업부산물 활용 시멘트 콘크리트의 내구성능 평가)

  • Chang-Young Kim;Ki Yong Ann
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.1
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    • pp.89-96
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    • 2023
  • In this paper, a ferrosilicon by-product was evaluated to confirm the feasibility of recycling it as supplementary cementitious material of ordinary Portland cement in concrete. Three different levels of replacement ratio (10 %, 20 % and 30 % of total binder) were applied to find which is the most beneficial to be used as a binder. Ferrosilicon concrete was initially assessed at setting time and compressive strength. Durability was evaluated by the resistance to chloride penetration test(RCPT) and alkali-silica reaction(ASR) with a comparison to silica fume concrete due to their similarity in chemical composition. The porosimetry and X-ray diffraction analysis along with energy dispersive X-ray spectroscopy give information on the microstructural characteristics of the ferrosilicon concrete. It was found that 10 % ferrosilicon concrete has higher strength while 20 %, 30 % have lower strength than OPC concrete. However, chemical resistance to chloride attack is higher when replacement is increased. Compared to silica fume, the durability of ferrosilicon might be less efficient however, it is obviously beneficial than OPC. High SiO2 content in ferrosilicon results in producing more C-S-H gel which could make denser pore structure. Most of the risk of alkali silica reaction to silicate binders through length change tests was less than 0.2 %, and both mortar using ferrosilicon and silica fume showed better resistance to alkali silica reaction as the substitution rate increased.Reuse of industrial waste rather than producing highly refined additives might reduce environmental load during manufacture and save costs.

Slope Stability Analysis of Improved Wasted Mine Tailing Landfill Using Fine Recycled-Concrete Aggregates (폐콘크리트 재생잔골재를 활용한 개량 폐광미 매립지의 사면안정해석)

  • Ahn, Nam-Kyu;Kim, Tae-Hyung;Oh, Je-Ill;Lee, Ju-Young
    • Journal of Korean Society of Environmental Engineers
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    • v.27 no.2
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    • pp.145-150
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    • 2005
  • An extensive numerical analysis is carried out to investigate the slope stability of the wasted mine tailing landfill constructed by the utilization of fine recycled-concrete aggregates. To do this, first, the physical and mechanical properties of the fine recycled-concrete aggregates and the wasted mine tailing are investigated, and the settlement and the change of material properly of the fine recycled-concrete aggregates resulted from reaction with water are also examined. The $OH^-$ elution from the fine recycled-concrete aggregates reacted with water slightly causes the change of material properties such as porosity, permeability and waster absorption, but the settlement does not happen noticeably. The results of numerical analysis of the landfill slope built with wasted mine tailing and recycled-concrete aggregates in alternate layer indicate that slope stability increases with decreasing the slope ratio, with decreasing the groundwater level inside slope, and with increasing the depth of fine recycled-concrete aggregate layer. Based on this study, thus, engineers working in related to the wasted mine tailing landfill design and construction using the fine recycled-concrete aggregates should be considered the slope ratio, the groundwater level, the depth of fine recycled-concrete aggregate layer.