• Title/Summary/Keyword: consolidation process

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LASER CONSOLIDATION OF THE PLASMA COATED CHROME CARBIDE LAYER (레이저를 이용한 크롬카바이드 플라즈마 용사층의 특성향상)

  • An, Hui-Seok;Lee, Chang-Hui
    • Korean Journal of Materials Research
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    • v.7 no.3
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    • pp.203-212
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    • 1997
  • This paper evaluated the feasibility of laser consolidation for improving the properties of the plasma coated layer, Further, the mechanim of the degradation sequence of the chrome carbide layer applied on the turbine blades was postualted. The laser consolidation could be successfully applied for improcing the surface properties of the plasma coated blade, if a proper condition was carefully chosen. The consolidated layer had erosion & corrosion resistance and vond strength superiro to those of the as-plasma coated layer. The properties of the consolidated layer were strongly dependent upon the degree of dilution, especially on the Fe pickup from the substrate. The degradation of the plasma coating layer was thought to be a reault of the repeating action of the solid particle erosion, corrosion penetration through the pores and oxide films formed along the interlayer surface and impact spalling.

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Azisymmetric Nonlinear Consolidation Analysis for Drainage-Installed Compressible Deposits (배수재가 설치된 압축성 지반의 축대칭 비선형 압밀해석)

  • 김윤태;이승래
    • Geotechnical Engineering
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    • v.12 no.1
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    • pp.5-20
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    • 1996
  • In order to accelerate the rate of consolidation settlement and to gain a required shear strength for a given soft clay deposit, the preloading technique combined with a vertical drainage system has been widely applied. In this'study, the theory of axisymmetric consolidation which considers the variation of compressibility and permeability during the conslidation process, has ben developed. A computer program named AXICON for the analysis of axisymmetric nonlinear consolidation is developed by adopting an explicit finite difference method. Smear and well resistance effects are also considered. The AXICON is capable of analyzing the consolidation behavior of multi -layered deposits and simulates time dependent loading sequence. The results of AXICON are validated with analytical solutions of Hansbo and Barron, and compared with insitu settlements and pore pressures measured in a soft clay deposit.

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Optimization Technique for Parameter Estimation used in 2-Dimensional Modelling of Nonlinear Consolidation Analysis of Soft Deposits (2차원 모델화된 연약지반의 비선형 압밀해석시 이용되는 모델변수 추정을 위한 최적화기법)

  • 김윤태;이승래
    • Geotechnical Engineering
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    • v.13 no.1
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    • pp.47-58
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    • 1997
  • The predicted consolidation behavior of in-situ soft clay is quite different from the meas ureal one mainly due to the approximate numerical modelling techniques as well as the uncertainties involved in soil properties and geological configurations. In order to improve the prediction, this paper takes the following pinto consideration : an optimization technique should be adopted for characterizing the in-situ properties from measurements and also an equivalent and efficient model be considered to incorporate the actual 3-D effects. The soil parameters used be the modified Camflay model, which have an effect on the process of consolidation, were back-analyzed by BFGS scheme on the basis of settlements and pore pressures measured in real sites. The optimization technique was implemented in a general consolidation analysis program SPINED. By using the program, one may be able to appropriately analyze the timetependent consolidation behavior of soft deposits.

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Growth Mechanism of Nickel Nanodispersoids during Consolidation of $Al_2O_3/Ni$ Nanocomposite Powder ($Al_2O_3/Ni$ 나노복합분말의 치밀화중 분산상 Ni의 성장기구)

  • ;;;;T. Sekino;K. Niihara
    • Journal of Powder Materials
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    • v.7 no.4
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    • pp.237-243
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    • 2000
  • The property and performance of the $Al_2O_3/Ni$ nanocomposites have been known to strongly depend on the structural feature of Ni nanodispersoids which affects considerably the structure of matrix. Such nanodispersoids undergo structural evolution in the process of consolidation. Thus, it is very important to understand the microstructural development of Ni nanodispersoids depending on the structure change of the matrix by consolidation. The present investigation has focused on the growth mechanism of Ni nanodispersoids in the initial stage of sintering. $Al_2O_3/Ni$ powder mixtures were prepared by wet ball milling and hydrogen reduction of $Al_2O_3$ and Ni oxide powders. Microstructural development and the growth mechanism of Ni dispersion during isothermal sintering were investigated depending on the porosity and structure of powder compacts. The growth mechanism of Ni was discussed based upon the reported kinetic mechanisms. It is found that the growth mechanism is closely related to the structural change of the compacts that affect material transport for coarsening. The result revealed that with decreasing porosity by consolidation the growth mechanism of Ni nanoparticles is changed from the migration-coalescence process to the interparticle transport mechanism.

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Effect of Substrate Temperature on Multi-component Particle Deposition and Consolidation in Flame Hydrolysis Deposition (화염가수분해 증착 공정에서 기판온도의 변화에 따른 다성분 입자의 부착 및 소결특성에 관한 연구)

  • Shin, Hyung-Soo;Baek, Jong-Gab;Choi, Man-Soo
    • Proceedings of the KSME Conference
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    • 2000.04b
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    • pp.428-433
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    • 2000
  • The consolidation behavior of multicomponent particles prepared by the flame hydrolysis deposition process is examined to identify the effects of Si substrate temperature. To fabricate multi-component particles, a vapor-phase ternary mixture of $SiCl_4(100 cc/min),\;BCl_3(30cc/min)\;and\;POCl_3,(5cc/min)$ was fed into a coflow diffusion oxy-hydrogen flame burner. The doped silica soot bodies were deposited on silicon substrates under various deposition conditions. The surface temperature of the substrate was measured by an infrared thermometer. Changes in the chemical states of the doped silica soot bodies were examined by FT-IR(Fourier-transformed infrared spectroscopy). The deposited particles on the substrate were heated at $1300^{\circ}C$ for 3h in a furnace at a heating rate of 10K/min. Si-O-B bending peak has been found when surface temperature exceeds $720^{\circ}C$. Correspondingly, the case with substrate temperatures above loot produced good consolidation result.

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Characterization of $SiO_2-P_2O_5-B_2O_3$ Glass Soot fabricated by Flame Hydrolysis Deposition (화염 가수분해 증착에 의해 형성된 $SiO_2-P_2O_5-B_2O_3$ 유리 미립자의 특성)

  • 최춘기;정명영;최태구
    • Journal of the Korean Ceramic Society
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    • v.34 no.8
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    • pp.811-816
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    • 1997
  • SiO2-P2O5-B2O3 glass soot was fabricated by flame hydrolysis deposition and their properties by SEM, XRD, TGA-DSC were investigated., The mechanism of consolidation process of a glass soot as a function of consolidation temperature was analyzed by SEM observations. In the XRD patterns, the crystalline peaks which seem to be generated from B2O3 and BPO4 were observed. When the temperature of heat treatment exceeded 105$0^{\circ}C$, the non-crystalline state of SiO2-P2O5-B2O3 glass was observed. In the TGA-DSC curves, the evaporation of water molecule by a sudden endothermic reaction was observed at 128$^{\circ}C$ and a broad endothermic peak was seen in the temperature range of 40$0^{\circ}C$-95$0^{\circ}C$, without any weight loss. Finally, this peak was began to recover its baseline at 953$^{\circ}C$. This point is equal to the temperature at which the densification begins. Furthermore, we observed that the addition of dopants such as P2O5 and B2O3 decrease the onset of consolidation temperature till 95$0^{\circ}C$.

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The Estimation of Initial Elastic Modulus of Clay by Standard Consolidation Test (표준압밀시험에 의한 점토의 초기탄성계수 산정)

  • Kwon, Byenghae;Eam, Sunghoon
    • Journal of The Korean Society of Agricultural Engineers
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    • v.66 no.1
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    • pp.15-24
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    • 2024
  • Unlike artificially created homogeneous materials, the process of calculating the elastic modulus of natural soil involves the possibility of errors. Because the stress-strain behavior of soil is nonlinear, the secant modulus of elasticity is often used based on 1/2 of the stress at failure. Since soil has the property of changing its elastic modulus depending on the confining pressure, numerical analysis models that analyze its behavior inevitably include complex elements. The hyperbolic model, which relatively accurately simulates the behavior immediately after loading in soft ground, assumes that the stress-strain curve of the consolidated undrained triaxial test is hyperbolic and requires the slope of the tangent line at the starting point. However, the slope of the initial tangent in the stress-strain curve obtained from an actual triaxial test is difficult to have regularity according to changes in confining pressure. Additionally, due to the characteristics of a hyperbola, even small changes in related factors cause large changes in the hyperbola. Therefore, there is a lot of randomness in the process of calculating model parameters from the triaxial test results, which causes large differences in the results. Therefore, the method of calculating the initial elastic modulus by the consolidation test presented in this study is also used to verify the method by the triaxial test. It can be applied. However, since this study was applied to only one sample showing typical consolidation characteristics, it is necessary to check samples with various physical properties in the future.

Modeling the Heterogeneous Microstructures of Ti-MMCs in Consolidation Process (강화공정에 따른 비균질 티타늄 금속기 복합재료 모델링)

  • Lee Soo-Yeun;Kim Tae-Won
    • Composites Research
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    • v.18 no.3
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    • pp.21-30
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    • 2005
  • Vacuum hot pressing has been used for the development of titanium metal matrix composites using foil-fiber-foil method. Heterogeneous microstructures prior to and following consolidation have been quantified, and the relations to densification behavior investigated. As shown by the results, dramatic variations of the microstructures including equiaxed $\alpha$, transformed $\beta$ and $ Widmanst\ddot{a}tten$ $\alpha$ are obtained during the process according to the fiber distributions. The dependence of microstructures on the consolidation then has been explained in terms of the change in mechanisms such as grain growth and recrystallization that occur with changing levels of inhomogeneity of deformation. Further, micro-mechanics based constitutive model enabling the evolution of density over time together with the evolutions of microstructure to be predicted has been developed. The mode developed is then implemented into finite element scheme so that practical process simulation has been carried out.

Cure simulation for a thick glass/epoxy laminate (유리섬유 강화 후판 복합재료의 경화공정 해석)

  • 오제훈;이대길
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.04a
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    • pp.53-58
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    • 2000
  • During the curing process of thick glass/epoxy laminates, a substantial amount of temperature lag and overshoot at the center of the laminates is usually experienced due to the large thickness and low thermal conductivity of the glass/epoxy composites. Also, it requires a longer time for full and uniform consolidation. In this work, temperature, degree of cure and consolidation of a 20mm thick unidirectional glass/epoxy laminate were investigated using an experiment and a 3-dimentional numerical analysis considering the exothermic reaction. From the experimental and numerical results, it was found that the experimentally obtained temperature profile agreed well with the numerical one and the cure cycle recommended by the prepreg manufacturer should be modified to prevent a temperature overshoot and to obtain full consolidation.

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The Application of Converts Slag for Vertical Drains (제강슬레그의 연직배수재로서의 활용에 관한 연구)

  • 김용수;정승용;한기현;김수삼
    • Proceedings of the Korean Geotechical Society Conference
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    • 2000.03b
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    • pp.623-630
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    • 2000
  • In this study, it was to investigate the possibility to use the converts slag, by product in producing steel as a substitute material with sand that is used fur a civil construction materials, in developing techniques to use converts slag to improve soft clay ground. To do this, it was investigated the physical and mechanical properties of the converts slag as a civil construction material. For this, cylindrical cell consolidation with a single vertical drains and large scale soil box test were performed. Through large scale soil box test, the applicability of the converts slag to the present vertical drain techniques which is dependent on sand and plastic drains was studied. As a result of that, it was found that the shape of inserted drains was maintained after completing a consolidation process of a soft clay with slag drains. In addition, we could find that the slag drains showed the similar results with sand drains in soft clay by analyzing the effect of acceleration of consolidation.

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