• 제목/요약/키워드: consolidation process

검색결과 333건 처리시간 0.028초

분말성형법으로 제조된 Ag-SnO2-Bi2O3 접점소재의 미세조직 및 특성 (Microstructure and Characteristics of Ag-SnO2-Bi2O3 Contact Materials by Powder Compaction)

  • 이진규
    • 한국분말재료학회지
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    • 제29권1호
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    • pp.41-46
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    • 2022
  • In this study, we report the microstructure and characteristics of Ag-SnO2-Bi2O3 contact materials using a controlled milling process with a subsequent compaction process. Using magnetic pulsed compaction (MPC), the milled Ag-SnO2-Bi2O3 powders have been consolidated into bulk samples. The effects of the compaction conditions on the microstructure and characteristics have been investigated in detail. The nanoscale SnO2 phase and microscale Bi2O3 phase are well-distributed homogeneously in the Ag matrix after the consolidation process. The successful consolidation of Ag-SnO2-Bi2O3 contact materials was achieved by an MPC process with subsequent atmospheric sintering, after which the hardness and electrical conductivity of the Ag-SnO2-Bi2O3 contact materials were found to be 62-75 HV and 52-63% IACS, respectively, which is related to the interfacial stability between the Ag matrix, the SnO2 phase, and the Bi2O3 phase.

면적치환비가 작은 샌드파일 설치지반에서의 복합지반효과 (Composite Ground Effects on Small Area Replacement Ratio of Sand Piles)

  • 천병식;여유현
    • 한국지반환경공학회 논문집
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    • 제2권3호
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    • pp.57-69
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    • 2001
  • 샌드파일 공법은 연약지반 개량을 위해 널리 사용되는 방법중의 하나이다. 샌드파일 설치에 의해 얻고자 하는 주된 목적은 압밀촉진에 있으나 이와 더불어 복합지반효과를 지니게 된다. 본 연구에서는 상대적으로 면적 치환비가 작은 연직배수재로서 적용된 샌드파일 설치지반에서의 복합지반효과를 파악하고자 하였다. 이를 위하여 원지반과 샌드파일의 지내력 확인을 위한 평판재하시험을 실시하였으며, 성토체와 지반과의 상호거동을 확인하기 위하여 토압계를 설치하여 계측관리를 실시하였다. 분석결과 면적치환비가 작은 샌드파일 설치지반에서 복합지반을 고려한 지지력은 원지반의 지지력과 비교하여 매우 작은 증가효과를 보였다. 그러나 원지반과 비교한 샌드파일 설치위치에서의 지지력 증가는 약 60% 로 나타났다. 이와 같이 샌드파일의 강성증대에 의한 파일설치 위치에서의 지지력 증대는 재하하중 작용에 의한 압밀진행 과정중 압밀특성 변화의 요인으로 작용하게 될 것이다. 따라서 샌드파일 강성증대에 따른 복합지반효과는 샌드파일 설치지반에서 압밀침하량이 감소하는 요인으로 평가될 수 있는 것으로 판단된다.

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SCP 개량지만의 압밀거동에 대한 스미어 효과 (Smear Effect on Consolidation Behaviors of SCP-improved Ground)

  • Kim, Yun-Tae
    • 한국지반공학회논문집
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    • 제20권2호
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    • pp.59-66
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    • 2004
  • SCP 개량지반은 연약지반에 타설된 모래말뚝과 주변 연약지반으로 구성된 복합지반을 형성한다. 복합지반에 상재하중이 작용할 경우, SCP쪽으로 반경방향의 흐름에 의하여 시간의존적인 압밀거동이 유발될 뿐만 아니라, SCP와 주변 연약지반 사이에서 강성도 차이로 인하여 응력전이가 유발된다. 본 논문은 SCP 개량지반의 압밀거동에 대한 교란효과의 영향을 고려하기 위하여 원통형 실린더 지반에 대한 수치해석을 수행하였다. 수치해석결과 연약지반의 교란영역은 유효응력-간극수압의 거동, 응력전이기구, 응력분담비에 영향을 줌을 알 수 있었다. 또한 SCP와 점토 사이의 응력전이량은 상부 z/H=0.25에서 가장 크며, 깊이가 증가함에 따라 감소한다. 응력분담비는 상수값이 아니라 압밀과정에 의존하며, 교란영역을 가진 연약지반의 응력분담비는 교란영역이 없는 연약지반의 응력분담비보다 큼을 알 수 있다.

Numerical analysis of vertical drains accelerated consolidation considering combined soil disturbance and visco-plastic behaviour

  • Azari, Babak;Fatahi, Behzad;Khabbaz, Hadi
    • Geomechanics and Engineering
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    • 제8권2호
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    • pp.187-220
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    • 2015
  • Soil disturbance induced by installation of mandrel driven vertical drains decreases the in situ horizontal hydraulic conductivity of the soil in the vicinity of the drains, decelerating the consolidation rate. According to available literature, several different profiles for the hydraulic conductivity variation with the radial distance from the vertical drain, influencing the excess pore water pressure dissipation rate, have been identified. In addition, it is well known that the visco-plastic properties of the soil also influence the excess pore water pressure dissipation rate and consequently the settlement rate. In this study, a numerical solution adopting an elastic visco-plastic model with nonlinear creep function incorporated in the consolidation equations has been developed to investigate the effects of disturbed zone properties on the time dependent behaviour of soft soil deposits improved with vertical drains and preloading. The employed elastic visco-plastic model is based on the framework of the modified Cam-Clay model capturing soil creep during excess pore water pressure dissipation. Besides, nonlinear variations of creep coefficient with stress and time and permeability variations during the consolidation process are considered. The predicted results have been compared with V$\ddot{a}$sby test fill measurements. According to the results, different variations of the hydraulic conductivity profile in the disturbed zone result in varying excess pore water pressure dissipation rate and consequently varying the effective vertical stresses in the soil profile. Thus, the creep coefficient and the creep strain limit are notably influenced resulting in significant changes in the predicted settlement rate.

Characterization of rapidly consolidated γ-TiAl

  • Kothari, Kunal;Radhakrishnan, Ramachandran;Sudarshan, Tirumalai S.;Wereley, Norman M.
    • Advances in materials Research
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    • 제1권1호
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    • pp.51-74
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    • 2012
  • A powder metallurgy-based rapid consolidation technique, Plasma Pressure Compaction ($P^2C^{(R)}$), was utilized to produce near-net shape parts of gamma titanium aluminides (${\gamma}$-TiAl). Micron-sized ${\gamma}$-TiAl powders, composed of Ti-50%Al and Ti-48%Al-2%Cr-2%Nb (at%), were rapidly consolidated to form near-net shape ${\gamma}$-TiAl parts in the form of 1.0" (25.4 mm) diameter discs, as well as $3"{\times}2.25"$ ($76.2mm{\times}57.2mm$) tiles, having a thickness of 0.25" (6.35 mm). The ${\gamma}$-TiAl parts were consolidated to near theoretical density. The microstructural morphology of the consolidated parts was found to vary with consolidation conditions. Mechanical properties exhibited a strong dependence on microstructural morphology and grain size. Because of the rapid consolidation process used here, grain growth during consolidation was minimal, which in turn led to enhanced mechanical properties. Consolidated ${\gamma}$-TiAl samples corresponding to Ti-48%Al-2%Cr-2%Nb composition with a duplex microstructure (with an average grain size of $5{\mu}m$) exhibited superior mechanical properties. Flexural strength, ductility, elastic modulus and fracture toughness for these samples were as high as 1238 MPa, 2.3%, 154.58 GPa and 17.95 MPa $m^{1/2}$, respectively. The high temperature mechanical properties of the consolidated ${\gamma}$-TiAl samples were characterized in air and vacuum and were found to retain flexural strength and elastic modulus for temperatures up to $700^{\circ}C$. At high temperatures, the flexural strength of ${\gamma}$-TiAl samples with Ti-50%Al composition deteriorated in air by 10% as compared to that in vacuum. ${\gamma}$-TiAl samples with Ti-48%Al-2%Nb-2%Cr composition exhibited better if not equal flexural strength in air than in vacuum at high temperatures.

지반특성의 불확실성과 신뢰성 기법을 고려한 압밀해석 (Analysis of Consolidation considering Uncertainties of Geotechnical Parameters and Reliability method)

  • 이규환
    • 한국구조물진단유지관리공학회 논문집
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    • 제11권4호
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    • pp.138-146
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    • 2007
  • 연약지반에 시공된 지반구조물의 거동은 구조물 하부의 연약지반이나 인접 지반의 특성에 크게 영향을 받는다. 지반 구조물 설계시 사용되는 지반 특성치는 결정론적인 모델이나 확률론적인 모델을 이용하여 나타낼 수 있다. 일반적인 지반구조물 설계시 사용되는 결정론적인 모델은 설계 파라메타로 단 하나의 대표값을 사용하는 반면, 확률론적인 모델은 이산통계나 확률 밀도함수를 이용한다. 연약지반의 압밀도나 침하량등의 산정 결과는 간극비, 압밀계수, 연직 및 수평방향 투수계수등의 불확실성 요소에 영향을 받는다. 본 연구에서는 연직 드레인을 이용한 개량지반에 대한 침하해석시 사용되는 불확실성 인자들에 대한 영향을 분석하여 보았다. 또한, 변동계수가 침하량에 미치는 영향을 분석하였으며 이들 파라메타들이 압밀도나 침하계산시 미치는 영향에 대한 민감도 분석을 실시하였다.

재료이용율 향상을 위한 피스톤 크라운 성형공정 연구 (Study on forming Process of Piston Crown Using Near Net Shaping Technology)

  • 최호준;최석우;윤덕재;정한수;최익준;백동규;최성규;박용복;임성주
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 추계학술대회 논문집
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    • pp.197-198
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    • 2008
  • The forging process produces complicated and designed components in a die at high productivity for mass production and minimizes the machining amount for favorable material utilization; the forging products used at highly stressed sections are well accepted at a wide range of industry such as automobile, aerospace, electric appliance and et cetera. Accordingly, recent R&D activities have been emphasized on improvement of forging die-life and near net shaping technology for cost effectiveness and better performance. Usually closing and consolidation of internal void defects in a ingot is a vital matter when utilized as large forged products. It is important to develop cogging process for improvement of internal soundness without a void defect and cost reduction by solid forging alone with limited press capacity. For experiments of cogging process, hydraulic press with a capacity of 800 ton was used together with a small manipulator which was made for rotation and overlapping of a billet. Size of a void was categorized into two types; ${\phi}$ 6.0 mm and ${\phi}$ 9.0 mm to investigate the change of closing and consolidation of void defects existed in the large ingot during the cogging process. In addition for forming experiment of piston grown air drop hammer with a capacity of 16 ton was used. The experiment with piston crown was carried out to show the formability and void closing status. In this paper systematic configuration for closing process of void defects were expressed based on this experiment results in the cogging process. Also forging defects through forming process for piston crown was improved using the experiment results and FE analysis. Consequently this paper deals with the effect of radial parameters in cogging process on a void closure far large forged products and formability of piston crown.

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유한요소해석을 이용한 고압비틀림 공정 중의 구리 분말의 치밀화 및 고형화 거동 분석 (Analyses of Densification and Consolidation of Copper Powders during High-Pressure Torsion Process Using Finite Element Method)

  • 이동준;윤은유
    • 한국분말재료학회지
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    • 제22권1호
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    • pp.6-9
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    • 2015
  • In this study, the behavior of densification of copper powders during high-pressure torsion (HPT) at room temperature is investigated using the finite element method. The simulation results show that the center of the workpiece is the first to reach the true density of copper during the compressive stage because the pressure is higher at the center than the periphery. Subsequently, whole workpiece reaches true density after compression due to the high pressure. In addition, the effective strain is increased along the radius during torsional stage. After one rotation, the periphery shows that the effective strain is increased up to 25, which is extensive deformation. These high pressure and severe strain do not only play a key role in consolidation of copper powders but also make the matrix harder by grain refinement.

Development of High Strength Mg-Zn-Gd Alloys by Rapid Solidification Processing

  • Kim, Min-Chul;Yamasaki, Michiaki;Kawamura, Yoshihito
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.1048-1049
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    • 2006
  • Rapidly solidified ribbon-consolidation processing was applied for preparation of high strength bulk Mg-Zn-Gd alloys. Mg alloys have been used in automotive and aerospace industries. Rapid solidification (RS) process is suitable for the development of high strength Mg alloys, because the process realizes grain-refinement, increase in homogeneity, and so on. Recently, several nanocrystalline Mg-Zn-Y alloys with high specific tensile strength and large elongation have been developed by rapidly solidified powder metallurgy (RS P/M) process. Mg-Zn-Y RS P/M alloys are characterized by long period ordered (LPO) structure and sub-micron fine grains. The both additions of rare earth elements and zinc remarkably improved the mechanical properties of RS Mg alloys. Mg-Zn-Gd alloy also forms LPO structure in -Mg matrix coherently, therefore, it is expected that the RS Mg-Zn-Gd alloys have excellent mechanical properties. In this study, we have developed high strength RS Mg-Zn-Gd alloys with LPO structure and nanometer-scale precipitates by RS ribbon-consolidation processing. $Mg_{97}Zn_1Gd_2$ and $Mg_{95.5}Zn_{1.5}Gd_3$ and $Mg_{94}Zn_2Gd_4$ bulk alloys exhibited high tensile yield strength (470 MPa and 525 MPa and 566 MPa) and large elongation (5.5% and 2.8% and 2.4%).

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단계성토에 따른 연약지반의 전단강도 및 압밀거동 특성 (Characteristics of Shear Strength and Consolidation Behavior of Soft Ground according to Stage Fill)

  • 방성택
    • 한국지반환경공학회 논문집
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    • 제21권7호
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    • pp.17-26
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    • 2020
  • 해성점토로 구성된 서남해안 지역의 연약지반은 퇴적물의 성분, 입자크기의 분포, 입자형상, 흡착이온 및 간극수의 특성, 조류, 온도 등에 의해 많은 영향을 받는다. 또한, 응력이력, 간극수의 변화, 용탈과정, 가스형성 등의 지반공학적 특성은 매우 복잡한 양상을 나타내고 있다. 본 연구에서는 서남해안 연약지반을 대상으로 압밀에 따른 강도증가 특성을 규명하기 위하여 현장시험 및 실내시험을 통하여 연약지반의 물리적·역학적 특성을 평가하고 성토하중에 의한 지반의 침하, 간극수압, 수평변위 등 연약지반의 압밀거동을 파악하기 위하여 간극수압계, 침하계, 경사계, 층별침하계 등의 계측기를 설치하고, 지반의 전단강도증가를 확인하기 위해 단계별로 피에조콘 관입시험을 실시하였다. 이와 같은 실험을 통하여 단계별 성토에 따른 지반의 전단강도증가를 확인하고 압밀침하량을 측정하여 기존에 제시된 경험적 방법 및 이론에 의한 강도증가와 압밀측정치를 비교하여 강도증가율 및 압밀거동을 분석하였다.