• Fashion & Textile Research Journal
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• v.25 no.5
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• pp.651-660
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• 2023

This study aimed to research the local production of conductive composite yarn, a source material used in textile-type electrodes and circuits. The physical properties of an internationally available conductive composite yarn were analyzed. To manufacture the conductive composite yarn, we selected one type of conductive yarn with Ag-coated polyamide of 150d 1 ply, along with two types of polyethylene terephthalate (PET) with circular and triangular cross-sections, both with 150d 1 ply. The conductive composite yarn samples were manufactured at 250, 500, 750, and 1000 turns per meter (TPM). For both conductive composite yarn samples manufactured from two types of PET filaments, the twist contraction rate of the sample with a triangular cross-section was stable. Among the samples, the tensile strength of the sample manufactured at 750 TPM was the highest at approximately 4.1gf/d; the overall linear resistance was approximately 5.0 Ω/cm, which is within the target range. It was confirmed that the triangular cross-section sample manufactured with 750 TPM had a similar linear resistance value to the advanced product despite the increase in the number of twists. In future studies, we plan tomanufacture samples by varying the twist conditions to derive the optimal conductive yarn suitable for smartwear and smart textile manufacturing conditions.

• Textile Coloration and Finishing
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• v.23 no.1
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• pp.43-50
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• 2011

Electrically conductive yarn coated with silver particles are widely used to make smart wear but recent studies on smart fabrics are focused on measuring method of electrical characteristics and improving technologies of its electric properties. Also durability of conductive yarn with environmental change was also important work to make smart fabric. We compared resistance changes of silver coated conductive yarns under various physical and chemical conditions such as repeated strain, heat exposure and pH for basic informations on smart wear manufacturing process. And we deduct that repeated strain among the physical conditions was most effective factors on yarn resistance change and the low resistance change was observed with increasing the number of filaments in identical yarn fineness.

• The Transactions of The Korean Institute of Electrical Engineers
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• v.65 no.5
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• pp.862-867
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• 2016

In this study, the embroidery textile conductive wire of conductive yarn was designed into the wearable integrated clothing for sensing the infant's body temperature. To develop a high quality of the stable fiber-based textile conductive wire, firstly the five types of conductive yarns were twisted or covering polyester yarns and the coated conductive fiber with silver(Ag) or iron(Fe). As a result of comparative conductivity in conductive yarns of yarn processing, the 250 denier of conductive yarns with $0.74{\Omega}$/1~5cm were proposed and used for the integrated embroidery textile conductive wire for sensing. During experiments using the proposed embroidery textile conductive wire, measured resistance of thermistor according to the body temperature was correctly delivered to amplifier module, and showed feasible reliability of temperature sensing. As a wearable application, conductive yarns which takes forms of embroidery textile conductive wire would seems to be reliable as a conductive wire and could be replaced by the conductive metal wires.

• Journal of the Korean Society of Clothing and Textiles
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• v.42 no.3
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• pp.474-485
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• 2018

Smart sensors and connected devices have changed the concept of garments along with IT technology convergent garments that transform the performance of basic functions. Various types of products have been researched and developed due to the increased interest in smart clothing; in addition, studies based on physical and mechanical properties have also been actively studied to improve accuracy and reliability. This study represents a basic study for the development of smart textiles based on motion recognition for the surfing practice of beginners interested in IT convergence type. A physical durability evaluation of conductive yarn according to sewing method was later carried out. This study is a conditional specimen sewn with cotton lower thread and 100mm pattern length based on the results of previous studies. The durability of the conductive yarn according to the sewing method was evaluated according to the sewing method. Durability was evaluated by two kinds of repeated strain and abrasion tests. The specimen with applied cotton in a lower thread zigzag pattern 2mm stitch size 100mm stitch length was shown to have the most suitable durability for smart textile.

• Textile Coloration and Finishing
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• v.22 no.1
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• pp.77-82
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• 2010

Highly conductive yarn was successfully obtained using electroless nickel plating method with palladium activation. In the presence of palladium seed on surface of fibers as a catalyst, continuos nickel layer produced on surface of fibers by reducing $Ni${2+}$ ion in the electroless plating bath to $Ni^0$. It was found that the Pd-activation using $SnCl_2$ and $PdCl_2$ to deposit palladium seeds on the surface of fibers plays a key role in the subsequent electroless plating of nickel. It also found that electroless nickel plating on the fibers can induce the nickel-plated $ELEX^{(R)}$ fibers to improve the electrical conductivity of the fibers. The thickness of nickel coating layer on the Pd-activated $ELEX^{(R)}$ fibers and specific conductivity of the fiber were increased through electroless plating time. The temperature of nickel plating bath was very effective to enhance the nickel deposition rate.

• Journal of Fashion Business
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• v.21 no.6
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• pp.16-30
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• 2017

Currently, e-textile market is rapidly expanding and the emerging area of e-textiles requires electrically conductive threads for diverse applications, including wearable innovative e-textiles that can transmit/receive and display data with a variety of functions. This study introduces hybrid nano-structures which may help increase the conductivity of the textile threads for use in wearable and flexible smart apparels. For this aim, Ag was selected as a conductive material, and yarn treatment was implemented where silver nanowire (AgNW) and graphene flake (GF) hybrid structures overcome the limitations of the AgNW alone. The yarn treatment includes several treatment conditions, e.g., annealing temperature, annealing time, binder material such as polyurethane (PU), coating time, in order to search for the optimum method to form stable conductive nano-scale composite materials as thin film on the surface of textile yarns. Treatedyarns showed improved electrical resistance readings. The functionality of the spandex yarn as a stretchable conductive thread was also demonstrated. When the yarn specimens were treated with colloid of AgNW/GF, relatively good electrical conductivity value was obtained. During the extension and recovery cycles of the treated yarns, the initial resistance values did not deteriorate significantly, since the network of nanowire structure with the support of GF and polyurethane stayed flexible and stable. Through this research, it was found that when one-dimensional structure of AgNW and two-dimensional structure of GF were mixed as colloids and treated on the surface of textile yarns, flexible and stretchable electrical conductor could be formed.

• ETRI Journal
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• v.32 no.5
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• pp.713-721
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• 2010

E-textile technology has earned a great deal of interest in many fields; however, existing wearable network protocols are not optimized for use with conductive yarn. In this paper, some of the basic properties of conductive textiles and requirements on wearable personal area networks (PANs) are reviewed. Then, we present a wearable personal network (WPN), which is a four-layered wearable PAN using bus topology. We have designed the WPN to be a lightweight protocol to work with a variety of microcontrollers. The profile layer is provided to make the application development process easy. The data link layer exchanges frames in a master-slave manner in either the reliable or best-effort mode. The lower part of the data link layer and the physical layer of WPN are made of a fabric serial-bus interface which is capable of measuring bus signal properties and adapting to medium variation. After a formal verification of operation and performances of WPN, we implemented WPN communication modules (WCMs) on small flexible printed circuit boards. In order to demonstrate the behavior of our WPN on a textile, we designed a WPN tutorial shirt prototype using implemented WCMs and conductive yarn.

• Journal of Fashion Business
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• v.18 no.4
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• pp.1-14
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• 2014

Currently smart textile market is rapidly expanding and the demand is increasing integration of an electronic fiber circuit. The garments are an attractive platform for wearable device. This is one of the integration techniques, which consists of is the selective introduction of conductive yarns into the fabric through knitting, weaving or embroidering. The aim of this work is to develop a golf bend driven prototype design for an attachable Arduino that can be used to assess elbow motion. The process begins with the development of a wearable device technique that uses conductive yarn and flex sensor for measurement of elbow bending movements. Also this paper describes and discusses resistance value of zigzag embroidery of the conductive yarns on the tensile properties of the fabrics. Furthermore, by forming a circuit using an Arduino and flex sensor the prototype was created with an assistance band for golf posture training. This study provides valuable information to those interested in the future directions of the smart fashion industry.

• Fashion & Textile Research Journal
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• v.20 no.5
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• pp.616-620
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• 2018

Recently, many researches have been conducted to improve the performance and wearability of smart wearables. In this study, we designed and fabricated the signal and power transmission textile cables for smart wearables which have excellent wearability, durability and reliability. For the signal transmission textile cables, conductive yarns for the signal line and the ground line were developed. Three types of signal transmission textile cables have been developed using the conductive yarns. Linear density, tensile properties, electrical resistance and RF characteristics were tested to characterize the physical and electrical properties of three signal transmission textile cables. The conductive yarns have the very low resistance of $0.05{\Omega}/cm$ and showed excellent uniformity of electric resistance. Therefore, the electrical resistance of the signal transmission fiber cable can be reduced by increasing the number of conductive yarns used in signal and ground lines. However, the radio frequency (RF) characteristics of the signal transmission textile cables were better as the number of strands of the conductive yarns used was smaller. This is because the smaller the number of strands of conductive yarn used in signal transmission textile cables, the narrower and more parallel the distance between the signal line and the ground line. It is expected that the signal and power transmission textile cable for signal and power transmission will be utilized in smart wearable products.

• The Journal of Korea Robotics Society
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• v.13 no.4
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• pp.265-271
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• 2018

The recent prosthetic technologies pursue to control multi-DOFs (degrees-of-freedom) hand and wrist. However, challenges such as high cost, wear-ability, and motion intent recognition for feedback control still remain for the use in daily living activities. The paper proposes a multi-channel knit band sensor to worn easily for surface EMG-based prosthetic control. The knitted electrodes were fabricated with conductive yarn, and the band except the electrodes are knitted using non-conductive yarn which has moisture wicking property. Two types of the knit bands are fabricated such as sixteen-electrodes for eight-channels and thirty-two electrodes for sixteen-channels. In order to substantiate the performance of the biopotential signal acquisition, several experiments are conducted. Signal to noise ratio (SNR) value of the knit band sensor was 18.48 dB. According to various forearm motions including hand and wrist, sixteen-channels EMG signals could be clearly distinguishable. In addition, the pattern recognition performance to control myoelectric prosthesis was verified in that overall classification accuracy of the RMS (root mean squares) filtered EMG signals (97.84%) was higher than that of the raw EMG signals (87.06%).