• Title/Summary/Keyword: concrete mix

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Plastic viscosity based mix design of self-compacting concrete with crushed rock fines

  • Kalyana Rama, JS;Sivakumar, MVN;Vasan, A;Kubair, Sai;Ramachandra Murthy, A
    • Computers and Concrete
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    • v.20 no.4
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    • pp.461-468
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    • 2017
  • With the increasing demand in the production of concrete, there is a need for adopting a feasible, economical and sustainable technique to fulfill practical requirements. Self-Compacting Concrete (SCC) is one such technique which addresses the concrete industry in providing eco-friendly and cost effective concrete. The objective of the present study is to develop a mix design for SCC with Crushed Rock Fines (CRF) as fine aggregate based on the plastic viscosity of the mix and validate the same for its fresh and hardened properties. Effect of plastic viscosity on the fresh and hardened properties of SCC is also addressed in the present study. SCC mixes are made with binary and ternary blends of Fly Ash (FA) and Ground Granulated Blast Slag (GGBS) with varying percentages as a partial replacement to Ordinary Portland Cement (OPC). The proposed mix design is validated successfully with the experimental investigations. The results obtained, indicated that the fresh properties are best achieved for SCC mix with ternary blend followed by binary blend with GGBS, Fly Ash and mix with pure OPC. It is also observed that the replacement of sand with 100% CRF resulted in a workable and cohesive mix.

Investigation of Mix Design Method in Concrete Mixed with SSPCM Based on Mechanical Behaviors (SSPCM 혼입 콘크리트의 역학적 성능 기반 배합설계기법 연구)

  • Min, Hae-Won;Kim, Hee-Sun
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.6 no.2
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    • pp.1-7
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    • 2015
  • As energy consumption of building and the reduction of carbon dioxide emissions have been emphasized, phase change materials(PCM) have been introduced as building materials due to its high heat storage performance. Using shape-stabilizing technique, octadecane/xGnP shape-stabilized PCM(SSPCM) can prevent leakage and improve heat storage performance. The objectives of this study are to propose mix design method of concrete mixed with SSPCM and to evaluate mechanical behaviors of the concrete mixed with SSPCM manufactured according to the proposed mix design. Based on the previously reported material test result, the existing mix design of plain concrete(Concrete standard specification, 2009) is modified to consider reduction of strength in concrete due to the addition of SSPCM. To verify the proposed mix design, specimens are fabricated according to the proposed mix design and axial strength tests and three-point loading tests are performed. Test results show that compressive strengths of the tested specimens reach the designed strength even when two different mix ratios of SSPCM are used. From three-point loading tests, flexural stresses decrease as mix ratio of SSPCM increases.

The Optimum Mix Design of 40MPa, 60MPa High Fluidity Concrete using Neural Network Model (신경망 모델을 이용한 40MPa, 60MPa 고유동 콘크리트의 최적배합설계)

  • Cho, Sung-Won;Cho, Sung-Eun;Kim, Young-Su
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.05a
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    • pp.223-224
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    • 2021
  • Recently, the demand for high fluidity concrete has been increased due to skyscrapers. However, it has its own limits. First of all, high fluidity concrete has large variation and through trial & error it costs lots of money and time. Neural network model has repetitive learning process which can solve the problem while training the data. Therefore, the purpose of this study is to predict optimum mix design of 40MPa, 60MPa high fluidity concrete by using neural network model and verifying compressive strength by applying real data. As a result, comparing collective data and predicted compressive strength data using MATLAB, 40MPa mix design error rate was 1.2%~1.6% and 60MPa mix design error rate was 2%~3%. Overall 40MPa mix design error rate was less than 60MPa mix design error rate.

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An Analysis Report on the Mix Design of Ready Mixed Concrete (레디믹스드콘크리트의 조합설계안 분석보고)

  • 최민수;김무한
    • Proceedings of the Korea Concrete Institute Conference
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    • 1992.10a
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    • pp.54-57
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    • 1992
  • This report presents the survey findings on the proportioning of ready mixed, concrete mixtures. According to this report, the W/C ratio and S/A ratio, based upon the type 25-210-12, in mix proportion of ready mixed concrete are 53% and 45% respectively. The problems to be improved, coming out in this study, are (1)using the adequate quantity of cement (2) alternation of mix design cope with the change of kinds of aggregates (3)large standard error in the mix proportion.

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A Study for Automation of Lightweight Concrete Mix Design (경량 콘크리트 배합설계의 자동화를 위한 연구)

  • Choi, Jae-Jin;Song, Jin-Woo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2010.05a
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    • pp.329-330
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    • 2010
  • For the computerization of structural lightweight concrete mix design, mix design theories of ACI211.2-98(Standard Practice for Selecting Proportions for Structural Lightweight Concrete) are investigated and the mix design process is mathematized by Table Curve 2D and 3D software of Jandel company.

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Design of a Concrete Mix Considering Curing Temperature and Delay Time in Concrete Placement (현장 콘크리트 타설시 양생온도와 대기시간을 고려한 배합설계 결정)

  • Moon, Sungwoo;Lee, Seong-Haeng;Choi, Hyun-Uk
    • Korean Journal of Construction Engineering and Management
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    • v.20 no.1
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    • pp.133-140
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    • 2019
  • The concrete mix should be designed and produced to reflect the specific site conditions during concrete placement. That is, the concrete mix design should be planned considering temperatures, work environments, pouring methods, etc. The objective of this research is to understand the external factors of curing temperature and delay time that influence concrete strengths during pouring work, and provide concrete mix design that can be most robust to the effects of external factors. The Taguchi's robust method is used in preparing the concrete mix design to achieve the research objective. In a case study, an indoor concrete test was performed to find the optimal combination of concrete mixes with external factors of curing temperature and delay time. Concrete test cylinders were made to test concrete strengths given different external factors. The study results showed that the optimal performance of concrete strength can be achieved by applying the robust method when preparing a concrete mix design.

Developing Design Process of 3D Printing Concrete Mix Proportion (3D 프린팅 콘크리트 배합설계 프로세스에 관한 연구)

  • Chen, Chao;Park, Yoo-Na;Yoo, Seung-Kyu;Bae, Sung-Chu;Kim, Jae-Jun
    • Journal of KIBIM
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    • v.7 no.3
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    • pp.1-10
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    • 2017
  • 3D concrete printing technology builds structural components layer-by-layer with concrete extruded through a nozzle without using forms. This technology can simplify construction processes by optimizing design flexibility, construction time, and cost. Furthermore, the 3D printing technology is easy to make an irregularly shaped and function embedded building(or object) which is difficult to be constructed by conventional construction method. However, the 3D printing concrete is not suitable for current commercial standard and the material itself. It is also difficult to apply it to the construction site due to the lack of initial strength and the nozzle which is clogged during the process. The research of mix proportion design process for 3D printing concrete which differs from the conventional concrete is necessary in order to solve the problems. This paper aims to calculate the 3D printing concrete mix proportion design process based on the mix materials and performance information derived from the previous researches. Therefore, the usage variation range, mutual influence relationship, and the importance priority of the mix proportion are analyzed. Based on this results, the basic design process of 3D printing concrete which contains planning design phase, basic design phase and validating performance phase is suggested. We anticipate to confirm applicability verification about the actual production by referring to this 3D printing concrete mix proportion study. In the future, this study can be utilized for blueprint of the 3D printing concrete mix proportion.

Liquidity and Mechanical Properties of Concrete by Fluidity Retention Agent Mix Rate Change (유지제 혼입율 변화에 따른 콘크리트의 유동성 및 역학적 특성)

  • Park, Byung-Kwan;Choi, Sung-Yong;Pei, Chang-Chun;No, Dong-Hyun;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2008.11a
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    • pp.89-92
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    • 2008
  • This research analyzed the basic characteristics of unhardened concrete and the compression strength characteristics of hardened concrete according to liquidity retention agent mix rate change to improve the liquidity fluidity retention performance of high performance concrete, and produced the following results. The moment fluidity retention agent is added according to fluidity retention agent mix rate change, which increased fluidity retention agent mix rate, slump flow decreased, and in the case of slump flow according to the progress time change by the fluidity retention agent mix rates, the more fluidity retention agent mix rate increased, the lower slump flow change rate became. The moment fluidity retention agent is added according to fluidity retention agent mix rate change, fluidity retention agent mix rate increased compared to non-mixture of fluidity retention agent, and the air amount by progress time change by the fluidity retention agent mix rates slightly increased, however target range is still met and unit volume mass is inversely proportional to air amount. Compression strength according to age progress by the fluidity retention agent mix rates was shown to increase slightly with increase in fluidity retention agent mix rate, and yet the difference was not significant.

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Strength prediction and correlation of concrete by partial replacement of fly ash & silica fume

  • Kanmalai C. Williams;R. Balamuralikrishnan
    • Advances in concrete construction
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    • v.16 no.6
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    • pp.317-325
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    • 2023
  • Strength prediction and correlation of concrete is done using experimental and analytical methods. Main objective is to correlate the experimental and simulated values of compressive strength of concrete mix using Fly Ash (FA) and Silica Fume (SF) by partial replacement of cement in concrete. Mix proportion was determined using IS method for M40grade concrete. Hundred and forty-seven cubes were cast and tested using Universal Testing Machine (UTM). Genetic Algorithm (GA) model was developed using C++ program to simulate the compressive strength of concrete for various proportions of FA and SF replacements individually at 3% increments. Experiments reveal that 12 percent silica fume replacement produced maximum compressive strength of 35.5 N/mm2, 44.5 N/mm2 and 54.8 N/mm2 moreover 9 percent fly ash replacement produced a maximum strength of 31.9 N/mm2, 37.6 N/mm2 and 51.8 N/mm2 during individual material replacement of concrete mix. Correlation coefficient for each curing period of fly ash and silica fume replaced mix were acquired using trend lines. The correlation coefficient is found to be approximately 0.9 in FA and SF replaced mix irrespective of the mix proportion and age of concrete. A higher and positive correlation was found between the experimental and simulated values irrespective of the curing period in all the replacements.

Prediction of Concrete Fracture Energy using Mix Design Nomogram (Mix Design Nomogram을 이용한 콘크리트 파괴에너지 예측)

  • Kang, Sung-Hoo;Park, Sun-Joon;Jeung, Chul-Oh
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.10 no.3
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    • pp.133-142
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    • 2006
  • The purpose of this study is to predict the fracture energy in accordance with the combination variables by applying the mix design nomogram in ready mixed concrete products. In terms of the experiment for drawing up Mix Design Nomogram, the beam is manufactured based on the mixture table described in the specifications of ready mixed concrete manufacturing company and a three-point bending test suggested in RILEM 50-FMC Committee is performed. As a result, this study makes sure the possibility to apply the mix design nomogram that is possible to predict the fracture energy in ready mixed concrete products and enables one to achieve the automation of the design of mixture for the production of ready mixed concrete products with the development of program using it.