• Title/Summary/Keyword: concrete form

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A Basic Study of Production System Development of Free-form Concrete Panels (비정형 콘크리트 패널 생산 시스템 구축 기초연구)

  • Son, Seung-Hyun;Kim, Ki-Ho;Kim, Sun-Kuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.70-71
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    • 2019
  • Glass fiber reinforced concrete (GFRC) is very suitable as a material for free-form concrete panels (FCPs) because of its lightweight, strong, moldable, durable and sustainable properties. GFRC is superior in construction and maintenance compared with materials such as steel, aluminium, titanium, glass and plastic, and is advantageous in cost. However, GFRC is being produced by skilled craftsmen, and still lacks the technology to economically produce high quality FCPs. Currently, there is a technology to automatically and accurately produce FCPs. However, the developed technology can not be applied to the field with simple production technology without production line for mass production. To solve this problem, the purpose of this study is a basic study of production system development of free-form concrete panels. This study introduces the developed FCPs production technology and builds FCP production system for mass production. The results of this study will be used as basic data for the commercial production of FCPs in the future.

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A Study On Economic Evaluation of Permancet Form For Reinforced Concrete Building (RC 건축물에 적용한 비탈형 영구거푸집의 경제성 평가에 관한 연구)

  • 김형남;김우재;김성식;이복만;정상진
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.04a
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    • pp.475-480
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    • 1999
  • Recently domestic building market in the face of 3D, in addition to construction cost increase, materials lack problems and opening a building market to foreign countries, is trying to find out the efficient ways of overcoming these problems. So the necessity to study the permanent form is urgent to escape the problems of constructing human power economy, cost down, noises problem, environmental prevention and efficacy of form work to technical improvement will contribute a practical permanent form in field through economic evaluation of permanent form. In this paper, we compared wood form cost with permanent form cost(made form polymer or fly ash) for frame work

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An Experimental Study on the Development of Unit Column Wall Form System Using (Focusing on the Lateral Pressure) (기둥식 벽체 거푸집 시스템 개발에 관한 실험적 연구)

  • Kang, Chang-Soo;Lee, Han-Seung;Tae, Sung-Ho
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05a
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    • pp.507-510
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    • 2005
  • Euro form which constructs the present RC structures is used widely by the form method of construction of a wall type structure had much consumption of the human power and equipments by the assembly and the demolition, and the complement was required according to demerit with much leakage of cement paste by the form joint, so it developed the new pillar type form system. On the study, in order to consider the modification characteristic by lateral pressure which does the influence most important for the new developed pillar type form system performance, research of a paper manufactured a miniature wall form model, and advanced performance evaluation focusing on lateral pressure. Moreover, lateral pressure evaluation of a new style system was actually gone on through the on-site experiment about a part of wall type srutcture spot for a model experiment and its result on the foundation which is the purpose in evaluating on-site application possibility propriety at the foundation time of wall type concrete structure construction of a pillar type form system.

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The Experimental Evaluation of Inorganic Performanent′s Bonding Performance (무기질계 영구거푸집의 부착능력평가를 위한 실험 적 연구)

  • 김용성;강병훈;박선길;김병천;김우재;정상진
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.11a
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    • pp.1083-1088
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    • 2001
  • To do performance evaluations about inorganic permanent form mixed in admixture(fly ash, silica fume) and after placed concrete, it is examined reinforcement materials in the permanent form from shear strength, bond strength and flexural strength tests. In this study, permanent form was inserted with reinforcement metal fitting is strength-tested in several method. The result of this study is belows. ⑴ In bond strength test, Most specimens are satisfied with criterion-6 kgf/$cm^{2}$ ⑵ Irrelative with the inserted metal fitting's shape, unevenness and aggregate, Permanent form and after placed concrete have good condition in the shear strength test. ⑶ In flexural test, there is no drop out of permanent form. Most cracks are located in nearby the strain point

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Study on the Exposed Concrete Construction Formwork According to Attachment Materials (거푸집 붙임재료에 따른 노출콘크리트 시공에 관한 연구)

  • Park, Se-Jun;Lee, Yun-Suk;Lee, Young-Do
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.05a
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    • pp.223-224
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    • 2016
  • Recent local advantages to improve the aesthetics of building materials connected with one of the trend of Exposed Concrete and Construction Method in various facilities and to diversify Showing a tendency to both application and development. This exposed concrete form of the features and materials is, the impact of large commercial viability and can consider I can apply to the surface of construction on a surface The diversification of the material was soon exposed directly linked to the varying aesthetics of concrete, and currently take advantage of the form of material is based on such important factor in our country Based on the concept of Exposed Concrete utilized by some construction site, design and be considered is very important elements of the put to practical use.

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Decision Factors on Free-form Concrete Panel Sizes Produced by CNC Machines (CNC machine에 의해 생산 가능한 FCP 크기의 결정요인)

  • Lim, Jeeyoung;Lee, Donghoon;Moon, Yu-Mi;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.11a
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    • pp.204-205
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    • 2015
  • Demands for free-form buildings are on the rise, but such building designs require most cost and longer construction schedule, with less constructability due to challenges in construction member production and installation. FCP production technology has been developed using CNC machine in a bid to resolve the difficulties of member production. Exterior finishing panels of free-form building design must be divided in size and shape that can be produced by CNC machine. To solve this problem, constraints of CNC machine and correlations between CNC machine and panel need to be reviewed. Thus, the purpose of this study is to analyze decision factors on free-form concrete panel sizes produced by CNC machines. Through this study, FCP size can be optimized, which in turn can lead to improved FCP productivity and aesthetical quality of free-form building designs determined by the pattern of exterior finishing panels. CNC machine-enabled free-form concrete panel production technology will apply on site in the future, which will not only maximize the economic benefits of the technology but also support shorter construction schedule and better constructability.

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Requirement Analysis of the System Form for the Bridge Slab (교량 상판(바닥판) 콘크리트 타설용 시스템 거푸집 개발을 위한 요구조건 분석)

  • Kim, Taekoo;Lim, Jeeyoung;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.195-196
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    • 2014
  • Unlike general construction works, bridge construction is mostly done in a high place. The conventional deck form of bridge is installed between precast concrete girders using sleepers, bridging joints and plywoods, and after concrete is poured to the deck, the form materials are removed at high altitudes. When removing the form, it may be dropped on ground, damaging the materials and resulting in economic loss. In addition, safety accidents are likely as the works are performed in a high place, and as the manpower increases, the cost increases. Also, it is difficult to install and remove temporary equipment. Therefore, it is required to develop a system form that allows easier and quicker installation and removal by unskilled workers and ensures safety of workers. In this regard, the study is intended to analyze requirements for the system form for pouring concrete to bridge decks, which can be easily installed and removed. The study result will be used as basic information for development of the system form for pouring concrete to bridge decks.

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A Study on the Energy Consumption Cost in the Winter and Calorific Value by Insulated Gang-form (단열갱폼 적용에 따른 동절기 보양비 사용량 및 발열량 검토에 관한 실험적 연구)

  • Nam, Kyung-Yong;Choi, Suk;Ahn, Sung-Jin;Lim, Myung-Kwan
    • Journal of the Korea Institute of Building Construction
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    • v.20 no.1
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    • pp.53-60
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    • 2020
  • This paper aims to examine the insulation performance of insulated gang form by changing the energy (power) consumption and concrete calorific value to assist in concrete protection in cold weather. According to the test results, the general gang form will generate three times the energy (power) consumption for 12 hours after the concrete is poured. In contrast, insulated gang foam consumed no energy (power) for 21 hours after pouring. The final power consumption was 3.7 times higher than that of the general gang form, confirming the improved performance of insulated gang form with regard to energy (power) consumption. The calorific value examination shows that the calorific value changes significantly according to the change of outside temperature after concrete placement in the case of the general gang form. However, in the case of the insulated gang form, only a slight heat loss occurred in the part of the frame, and it showed a constant heating pattern from the concrete casting to the demolding of the mold.

Development of Forms for Cold Weather Concrete by Combination of Insulation (단열재 조합에 의한 한중콘크리트용 거푸집 개발)

  • Han, Cheon-Goo;Oh, Seon-Kyo;Sin, Dong-An;Kim, Kyoung-Min
    • Journal of the Korea Concrete Institute
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    • v.15 no.3
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    • pp.392-399
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    • 2003
  • This paper discusses the validities of insulating curing of cold weather concreting at early stage by applying insulation forms. Tests were carried out using modified insulating form combining existing insulating form and various other insulations in order to develop improved insulation form. Temperature history of concrete using various insulating forms and insulation was measured to determine most effective combination of insulting form. According to results, as for the wall form, under the curing temperature of $-10^{\circ}C$, the temperature of concrete using Euro form drops sharply before 24 hours and lasts below $0^{\circ}C$ for 7 hours. The temperature of concrete using the form combining Polypropylene panel, styrofoam and plywood panel keep above $0^{\circ}C$. And, it is confirmed that the form mentioned above has a favorable effects on enhancing strength development of concrete and the cost to make the forms shows more reasonable than that of existing forms. However, as for the combination methods of insulation form for slab, which is composed of insulating form at the bottom of slab and various surface curing materials at the top of slab, in case of exposed condition at the top of slab, temperature history of concrete goes below $0^{\circ}C$ after 10 hours. In case of the combination of vinyl sheet and curing blanket, it drops below $0^{\circ}C$ after 42 hours. However, in case of the combination of vinyl, styrofoam and curing blanket, it does not go below $0^{\circ}C$ until 55 hours. Accordingly, compared to the case of exposure and the combination of vinyl and curing blanket, it indicates that the combination mentioned above has more effective insulating performance.

Fire Resistance Properties of High Strength Concrete Column using ECC Permanent Form (ECC 영구 거푸집을 활용한 고강도콘크리트 기둥부재의 내화특성)

  • Kim, Yong-Ro;Song, Young-Chan;Kim, Ook-Jong;Lee, Do-Bum
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.957-960
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    • 2008
  • In this study, it was investigated fire resistance properties of high strength concrete column using Engineered Cementitious Composites(ECC) permanent form as a countermeasure for explosive spalling of concrete on fire. As a test result, it was appeared that ECC permanent form is available as fire resistance method of high strength concrete if it is developed manufacturing technique and scheme for application controlling heat penetration through interface of permanent form and high strength concrete, and setting up mix proportion and thickness of ECC.

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