• 제목/요약/키워드: composite-$Al_2O_3$

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급속응고 및 Stone Mill 공정에 의해 제조된 하이브리드 Al2O3-TiC/Al 복합재료의 미세조직 (Microstructure of the Hybrid Al2O3-TiC/Al Composite by Rapid Solidification and Stone Mill Process.)

  • 김택수;이병택;조성석;천병선
    • 한국분말재료학회지
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    • 제10권1호
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    • pp.15-20
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    • 2003
  • Hybrid $A1_2O_3-TiC$ ceramic particle reinforced 6061 and 5083 Al composite powders were prepared by the combination of twin rolling and stone mill crushing process, followed by consolidating processes of cold compaction, degassing and hot extrusion. The composite bar consists of lamellar structure of ceramic particle rich area and matrix area, in which the hybrid was decomposed into each TiC of about $3-4\mutextrm{m}$ and $AI_2O_3$ particles of about $1-2\mutextrm{m}$ in diameter. It also found that fine $Mg_2Si$ precipitates of about 30 nm were embedded in the matrix, which have grains of about 3 $\mutextrm{m}$. Higher UTS was measured at the 5083 composite bar compared to the conventionally fabricated composite, due to again refinement effect by the rapid solidification. No particle was shown to form in the interface between the matrix and reinforcement, whereas carbon was diffused into the matrix.

이산화탄소 분리를 위한 이온성 액체 1-butyl-3-methylimidazolium tetrafluoroborate/Al2O3 복합체 분리막 (1-Butyl-3-methylimidazolium tetrafluoroborate/Al2O3 Composite Membrane for CO2 Separation)

  • 윤기완;강상욱
    • 멤브레인
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    • 제27권3호
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    • pp.226-231
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    • 2017
  • 이산화탄소 분리를 위해 이온성 액체/금속 산화물 복합막이 제조되었으며, 이온성 액체로서 1-butyl-3-methylimidazolium tetrafluoroborate ($BMIM^+BF_4{^-}$)와 금속산화물로서 $Al_2O_3$가 사용되었다. 13 nm의 $Al_2O_3$가 이온성 액체 $BMIM^+BF_4{^-}$에 도입되었을 때, 복합체 분리막의 성능은 $CO_2/N_2$ 선택도 30.5과 $CO_2$ 투과도 45.7 GPU로 관찰되었다. neat $BMIM^+BF_4{^-}$ 분리막의 성능($CO_2/N_2$ 선택도 5와 $CO_2$ 투과도 17 GPU)에 비해서 성능이 증가한 이유는 $Al_2O_3$의 옥사이드 층과 이온성 액체 내 자유로운 이온농도의 상승으로 인해 $CO_2$ 용해도가 상승한 것으로 확인되었다. 특히 $Al_2O_3$ 나노입자는 질소 기체에 대해서 장애물로서 작용함으로써 질소기체의 투과도가 감소하여 결과적으로 이산화탄소 분리 성능은 급격히 증가하였다.

SiC와 $ZrO_2$를 함유하는 ${Al_2}{O_3}$ 입자복합체의 균열저항거동 : I. 실험 (R-Curve Behavior of Particulate Composites of ${Al_2}{O_3}$ Containing SiC and $ZrO_2$: I. Experiment)

  • 박관수;이승환;이재형
    • 한국세라믹학회지
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    • 제37권4호
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    • pp.359-367
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    • 2000
  • Particulate composites of Al2O3/SiC, Al2O3/ZrO2 and Al2O3/ZrO2/SiC have been fabricated to investigate their R-curve behaviors and toughening mechanisms. Al2O3 containing 30 vol% SiC particles of 3${\mu}{\textrm}{m}$ showed rising R-curve behavior owing to the strong crack bridging by SiC particles. The fracture toughness reached 9.1 MPa {{{{ SQRT {m} }} at the crack length of 1000${\mu}{\textrm}{m}$. On the other hand, ZrO2-toughened Al2O3 had a high flat R-curve since it rose steeply in the short crack region due to the well known transformation toughening. For Al2O3/ZrO2/SiC composites, the R-curve behavior was similar to that of Al2O3/SiC but with slightly higher toughness. The SiC particles in this composite decreased the amount of transformable tetragonal phase to reduce the effect of transformation toughening by 50%. It was also found that the fracture toughness of this composite with two different toughening mechanisms was markedly lower than that estimated by the simple addition of two contributions.

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반응용탕단조법에 의한 $(Al_2O_3+Si)/Mg$ 하이브리드 금속복합재료의 제조 및 특성평가 (Fabrication and Properties of Reaction Squeeze Cast $(Al_2O_3+Si)/Mg$ Hybrid Metal Matrix Composites)

  • 오동현;전상혁;박익민;조경목;최일동
    • 한국주조공학회지
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    • 제20권1호
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    • pp.13-20
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    • 2000
  • In the present study,($10%Al_2O_3+5%Si$)/AZ91 Mg hybrid composite was fabricated using the squeeze casting method. During squeeze casting, Molten Mg was infiltrated into the preform of $10%Al_2O_3+5%Si$ and reaction product of $Mg_2Si$ intermetallic compound was formed by the reaction between molten Mg and Si Powder. Microstructure has been observed and mechanical properties were evaluated for the reaction squeeze cast(RSC) hybrid composite. It was found that Si powder totally reacted with molten Mg to form $Mg_2Si$. Reinforcement($Al_2O_3$) and the reaction product ($Mg_2Si$) are fairly uniformly distributed in Mg Matrix for the squeeze cast hybrid composite. Mechanical Properties were improved with hybridization of reinforcements, namely higher hardness and enhanced wear resistance comparing squeeze cast($15%Al_2O_3$)/AZ91 Mg composite.

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펄스 전류 활성 연소합성과 소결에 의한 4.25 Co0.53Fe0.47-Al2O3 복합재료제조 (Fabrication of 4.25 Co0.53Fe0.47-Al2O3 Composite by High FrequencyInduction Heated Combustion Synthesis and Sintering)

  • 이동목;조광명;손인진
    • 대한금속재료학회지
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    • 제47권6호
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    • pp.344-348
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    • 2009
  • Dense $4.25Co_{0.53}Fe_{0.47}-Al_{2}O_{3}$ composite was simultaneously synthesized and consolidated by pulsed current activated combustion method within 2 min from mechanically activated powders. Consolidation was accomplished under the combined effects of a pulsed current and mechanical pressure. Dense $4.25Co_{0.53}Fe_{0.47}-Al_{2}O_{3}$ with relative density of up to 96% was produced under simultaneous application of 80 MPa pressure and the pulsed current. Fracture toughness and hardness of the composite are $6MPa{\cdot}m^{1/2}$ and $570kg/mm^{2}$ respectively.

고주파유도가열 소결에 의한 5Cu0.6Fe0.4-Al2O3 복합재료제조 및 기계적 성질 (Properties and Fabrication of 5Cu0.6Fe0.4-Al2O3 Composite by High Frequency Induction Heated Sintering)

  • 이동목;송준영;박나라;손인진
    • 대한금속재료학회지
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    • 제47권11호
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    • pp.754-758
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    • 2009
  • Dense $5Cu_{0.6}Fe_{0.4}-Al_{2}O_{3}$ composite was consolidated from mechanically synthesized powders by high frequency induction heating method within 2 min. Consolidation was accomplished under the combined effects of a induced current and mechanical pressure. Dense $5Cu_{0.6}Fe_{0.4}-Al_{2}O_{3}$ with relative density of up to 95% was produced under simultaneous application of a 80 MPa pressure and the pulsed current. Fracture toughness and hardness of the composite are $7.6MPa{\cdot}m^{1/2}$ and $844kg/mm^{2}$ respectively.

기계적으로 합성한 분말로부터 급속 소결에 의한 나노 구조의 Co-Al2O3 복합재료 제조 (Fabrication of Nanocrystalline Co-Al2O3 from Mechanically Synthesized Powders by Rapid Sintering)

  • 박나라;손인진
    • 대한금속재료학회지
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    • 제50권12호
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    • pp.961-966
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    • 2012
  • Nano-sized Co and $Al_2O_3$ powders were successfully synthesized from $3/4Co_3O_4$ and 2Al by high-energy ball milling. A dense nanocrystalline $2.25Co-Al_2O_3$ composite was consolidated from mechanically synthesized powders by the pulsed current activated sintering (PCAS) method within 2 min. Consolidation was accomplished under the combined effects of a pulsed current and mechanical pressure. A dense $2.25Co-Al_2O_3$ with relative density of up to 95% was produced under simultaneous application of a 80 MPa pressure and a pulsed current of 2800 A. The fracture toughness and hardness of the $2.25Co-Al_2O_3$ composite were $8MPa{\cdot}m^{1/2}$, $870kg/mm^2$, respectively.

$Y-Nb-TZP/Al_2O_3$ 복합체의 저온 상안정성 및 기계적 특성 (Low-temperature phase stability and mechanical properties of $Y-Nb-TZP/Al_2O_3$ compoites)

  • 이득용;김대준;조경식;장주웅
    • 한국결정성장학회지
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    • 제8권4호
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    • pp.634-639
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    • 1998
  • $Y_2O_3$$Nb_2O_5$가 첨가된 지르코니아에 입자 크기가 다른 두종류의 Al2O3를 부피비로 10~30% 첨가한 복합체를 155$0^{\circ}C$ 온도에서 5시간 소결하여 $250^{\circ}C$ 온도의 공기 분위기하에서 1000시간 혹은 $180^{\circ}C$ 온도의 0.3MPa H2O vapor pressure 분위기하에서 5시간 열처리를 하여 X-ray 회절분석 방법을 이용하여 저온 상안정성을 조사하였다. 복합체 전부 열처리 후에 정방정 상에서 단사정 상으로 상전이가 발생하지 않는 우수한 저온 상안정성이 관찰되었다. 복합체의 상아정성에 Nb 첨가가 $Al_2O_3$의 첨가보다 더 효과적이었다. 2.8$\mu$m 입자크기를 가진 Al2O3를 부피비로 20% 첨가한 복합체에서 최적의 조건이 관찰되었으며 강도와 인성값은 각각 670MPa와 7.1MPam1/2이었다. Al2O3 입자 크기가 2.8$\mu$m에서 0.2$\mu$m로 감소함에 따라 강도는 다소 증가하였으나 파괴인성값은 감소하였다.

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Fabrication and Characterization of Hydroxyapatite/Mullite and Tricalcium Phosphate/Al2O3 Composites Containing 30 wt% of Bioactive Components

  • Ha, Jung-Soo
    • 한국세라믹학회지
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    • 제52권5호
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    • pp.374-379
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    • 2015
  • Mullite-matrix and $Al_2O_3$-matrix composites were fabricated with 30 wt% hydroxyapatite (HA) and tricalcium phosphate (TCP), respectively, as additives to give bioactivity. A diphasic gel process was employed to lower the densification temperature of the mullite matrix to $1320^{\circ}C$. A polymer complexation process was used to synthesize a TCP powder that was fully densified at $1250^{\circ}C$, for application to the matrix. For the HA/mullite composite, HA decomposed during sintering by reactions with the matrix components of $Al_2O_3$ and $SiO_2$, resulting in a mixture of $Al_2O_3$, TCP, and other minor phases with a low densification of less than 88% of the theoretical density (TD). In contrast, the TCP/$Al_2O_3$ composite was highly densified by sintering at $1350^{\circ}C$ to 96%TD with no reaction between the components. Different from the TCP monolith, the TCP/$Al_2O_3$ composite also showed a fine microstructure and intergranular fracture, both of which characteristics are advantageous for strength and fracture toughness.