• 제목/요약/키워드: composite bonded joint

검색결과 62건 처리시간 0.02초

접착제로 접합된 복합재료 구동축의 토크 전달특성에 관한 연구 (A Study on the Torque Transmission Characteristics of Adhesively Bonded Composite Drive Shafts)

  • 김원태;김기수;이대길
    • 대한기계학회논문집
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    • 제17권8호
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    • pp.1980-2000
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    • 1993
  • The stresses and torque transmission capabilities of adhesively bonded circular, hexagonal and elliptical lap joints were analyzed by the finite element and compared with the experimental results. The adherends of the joints were composed of carbon fiber/epoxy composite shafts and steel shafts. In calculating the torque transmission capabilities, the linear laminate properties of the composite material and the nonlinear shear properties of the adhesive were used. Using this method, the torque transmission capabilities of adhesively bonded lap joints could be obtained within 10% error compared to the experimental results except some single lap joints. The experiments revealed that the hexagonal joint had the best torque transmission capability from the single lap joints and the double lap joint had better torque transmission than the single lap joint.

일방향 복합재료 Single Lap접합 조인트의 파손 모드 및 강도 I. 실험 (Failure Mode and Strength of Unidirectional Composite Single Lap Bonded Joints I. Experiments)

  • 김광수;유재석;안재모;장영순
    • Composites Research
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    • 제17권6호
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    • pp.14-21
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    • 2004
  • 본 연구에서는 몇 가지 접합 방법에 따라 일방향 복합재료 단일 겹치기 접합 조인트의 파손 과정, 모드 및 강도를 실험적으로 평가하였다 접합 방법으로는 접착제 없는 동시성형, 접착제를 사용한 동시성형 및 이차 접합의 세 가지를 고려하였다 또한 이차 접합 조인트에서 몇 가지 파라미터의 영향도 살펴보았다. 접착제 없는 동시성형 시편은 가장 우수한 조인트 강도를 나타내었다. 이차접합 조인트에서는 접착제 층의 점진적인 파손이 발생하였다. 접착제의 재료 및 접합 강도가 상대적으로 강한 필름 접착제의 동시성형 조인트는 갑작스런 층간분리 파손이 발생하였으며 이차 접합 조인트보다 더 낮은 파손 강도를 나타내었다. 이차 집합 조인트에서 층간분리 파손이 발생하지 않은 것은 접착제 층에서의 균열 진전 및 점진적 파손이 층간분리 파손을 방지한 것으로 보인다. 따라서 복합재료 접합 조인트의 파손 강도는 접착제의 재료 강도 또는 접착 성능과 항상 비례하지 않으며 이것은 복합재료가 층간 분리 파손에 약하기 때문이다.

복합재료 Single Lap 접합 조인트의 파손 예측 (Failure Prediction of Composite Single Lap Bonded Joints)

  • 김광수;장영순;이영무
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2004년도 추계학술발표대회 논문집
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    • pp.73-77
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    • 2004
  • Failure predictions of composite single-lap bonded joints were performed considering both of composite adherend failure and bondline failure. An elastic-perfectly plastic model of adhesive and a delamination failure criterion are used. The failure prediction results such as failure mode and strength have very good agreements with the test results of joint specimens with various bonding methods and parameters. The influence of variations in the effective strength (that is, adhesion performance) and plastic behavior of adhesive on the failure characteristics of composite bonded joints are investigated numerically. The numerical results show that optimal joint strength is archived when adhesive and delamination failure occur in the same time.

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강철재료와 탄소섬유/에폭시 복합재료를 이용한 동시경화 조인트의 인장하중 전달용량에 미치는 설계변수에 관한 연구 (Design parameters on the tensile load bearing capacity of a co-cured lap joint with steel and carbon fiber/epoxy composite adherends)

  • 신금철;이정주
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 춘계학술발표대회 논문집
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    • pp.172-175
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    • 2001
  • The co-cured Joining method, which is regarded as an adhesively bonded Joining method, is an efficient joining technique because both curing and bonding processes for the composite structures can be achieved simultaneously. It requires neither surface treatment onto the composite adherend nor an additional adhesive joining process because the excess resin, which is extracted from composite materials during consolidation, accomplishes the co-cured Joining process. Since the adhesive of the co-cured joint is the same material as the resin of the composite adherend, the analysis and design of the co-cured joint for composite structures are simpler than those of an adhesively bonded joint, which uses an additional adhesive. In this paper, effects of the manufacturing parameters, namely surface roughness, stacking sequence of the composite adherend, and manufacturing pressure in the autoclave during curing process, on the tensile load bearing capacity of the co-cured single lap joint will be experimentally investigated.

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An experimental and numerical investigation on fatigue of composite and metal aircraft structures

  • Pitta, Siddharth;Rojas, Jose I.;Roure, Francesc;Crespo, Daniel;Wahab, Magd Abdel
    • Steel and Composite Structures
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    • 제43권1호
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    • pp.19-30
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    • 2022
  • The static strength and fatigue crack resistance of the aircraft skin structures depend on the materials used and joint type. Most of the commercial aircraft's skin panel structures are made from aluminium alloy and carbon fibre reinforced epoxy. In this study, the fatigue resistance of four joint configurations (metal/metal, metal/composite, composite/composite and composite/metal) with riveted, adhesive bonded, and hybrid joining techniques are investigated with experiments and finite element analysis. The fatigue tests were tension-tension because of the typical nature of the loads on aircraft skin panels susceptible of experimenting fatigue. Experiment results suggest that the fatigue life of hybrid joints is superior to adhesive bonded joints, and these in turn much better than conventional riveted joints. Thanks to the fact that, for hybrid joints, the adhesive bond provides better load distribution and ensures load-carrying capacity in the event of premature adhesive failure while rivets induce compressive residual stresses in the joint. Results from FE tool ABAQUS analysis for adhesive bonded and hybrid joints agrees with the experiments. From the analysis, the energy release rate for adhesive bonded joints is higher than that of hybrid joints in both opening (mode I) and shear direction (mode II). Most joints show higher energy release rate in mode II. This indicates that the joints experience fatigue crack in the shear direction, which is responsible for crack opening.

WAVY LAP JOINT 응력 해석 (Stress Analysis Of Wavy Lap Joint)

  • 김위대;양승희
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2000년도 추계학술발표대회 논문집
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    • pp.216-219
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    • 2000
  • The adhesive bonded single-lap joint is due to its intrinsic load eccentricity problem, severe peel stresses concentration occur at both end of the joint. In this paper, new lap-joint is designed to avoid the singular peel stress, and to compare the stresses of the middle adhesive layer between the single-lap joint and the wavy-lap joint. Two adherend lay-up, i.e., [90/0/90/0]$_{2s}$ and [0/90/0/90]$_{2s}$ were consider in the study.

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일방향 복합재료 Single Lap 접합 조인트의 파손 모드 및 파손 강도 II. 파손 예측 (Failure Mode and Strength of Unidirectional Composite Single Lap Bonded Joints II. Failure Prediction)

  • 이영무;김천곤;김광수
    • Composites Research
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    • 제18권1호
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    • pp.1-9
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    • 2005
  • 본 논문에서는 복합재료 접합 조인트의 다양한 파손 모드를 고려하여 파손 강도를 예측할 수 있는 방법을 제시하였다. 제시된 방법에서는 접착제의 탄성-완전 소성 재료 모델과 층간분리 파손 식을 이용해 접착제 파손 하중과 복합재료 부재의 층간분리 파손 하중을 동시에 계산하였다. 제시된 방법을 유한요소해석에 도입하여 복합재료 Single-Lap 접합조인트의 파손 예측을 수행하였으며 시험결과와 비교하였다 이를 통해 본 방법이 다양한 접합 방법에 따른 실제적인 파손모드 및 파손 하중을 정확하게 예측할 수 있음을 확인하였다. 또한 접착제의 유효강도(또는 접착 성능) 및 소성거동이 복합재료 접합 조인트의 파손 특성에 미치는 영향을 수치적으로 평가하였다. 이를 통해, 복합재료 접합조인트의 파손 강도는 접착제의 접착 성능과 항상 비례하지 않으며 층간분리 파손과 접착제 파손이 동시에 발생하도록 하는 것이 접합 조인트의 강도를 최대로 향상시킬 수 있음을 보였다.

A stress-function variational approach toward CFRP -concrete interfacial stresses in bonded joints

  • Samadvand, Hojjat;Dehestani, Mehdi
    • Advances in concrete construction
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    • 제9권1호
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    • pp.43-54
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    • 2020
  • This paper presents an innovative stress-function variational approach in formulating the interfacial shear and normal stresses in an externally bonded concrete joint using carbon fiber-reinforced plastic (CFRP) plies. The joint is subjected to surface traction loadings applied at both ends of the concrete substrate layer. By introducing two interfacial shear and normal stress functions on the CFRP-concrete interface, based on Euler-Bernoulli beam idea and static stress equations of equilibrium, the entire stress fields of the joint were determined. The complementary strain energy was minimized in order to solve the governing equation of the joint. This yields an ordinary differential equation from which the interfacial normal and shear stresses were proposed explicitly, satisfying all the multiple traction boundary conditions. Lamination theory for composite materials was also employed to obtain the interfacial stresses. The proposed approach was validated by the analytic models in the literature as well as through a comprehensive computational code generated by the authors. Furthermore, a numerical verification was carried out via the finite element software ABAQUS. In the end, a scaling analysis was conducted to analyze the interfacial stress field dependence of the joint upon effective issues using the devised code.

Theoretical and experimental modal responses of adhesive bonded T-joints

  • Kunche, Mani Chandra;Mishra, Pradeep K.;Nallala, Hari Babu;Hirwani, Chetan K.;Katariya, Pankaj V.;Panda, Subhransu;Panda, Subrata K.
    • Wind and Structures
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    • 제29권5호
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    • pp.361-369
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    • 2019
  • The modal frequency responses of adhesive bonded T-joint structure have been analyzed numerically and verified with own experimental data. For this purpose, the damped free frequencies of the bonded joint have been computed using a three-dimensional finite element model via ANSYS parametric design language (APDL) code. The practical relevance of the joint structure analysis has been established by comparing the simulation data with the in-house experimental values. Additionally, the influences of various geometrical and material parameters on the damped free frequency responses of the joint structure have been investigated and final inferences discussed in details. It is observed that the natural frequency values increase for the higher aspect ratios of the joint structure. Also, the joint made up of Glass fiber/epoxy with quasi-isotropic fiber orientation indicates more resistance towards free vibration.

끝단형상에 따른 복합소재 단일겹치기 체결부의 응력집중 저감에 관한 연구 (End-Shape Effect for Stress Concentration Reduction of Composite Single-Lap Bonded Joint)

  • 김정석;황재연
    • 대한기계학회논문집A
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    • 제35권3호
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    • pp.333-340
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    • 2011
  • 본 연구에서는 복합소재 단일겹치기 조인트의 접착부재 형상 및 필렛 유무에 따른 응력집중 완화 효과를 평가하였다. 이를 위해 6가지 서로 다른 끝단부 형상에 대해 비선형 유한요소 해석을 수행하였다. 또한, 복합재 접착부재와 접착제의 다양한 강성비에 따른 6가지 모델의 최대 전단 및 수직응력의 변화를 고찰하였다. 접착부재가 순방향 테이퍼를 갖는 모델의 경우에는 가장 높은 응력값을 보여 조인트의 접합강도가 가장 취약할 것으로 예상되었다. 이에 반해, 접착부재가 역방향 테이퍼를 갖고 필렛이 존재할 경우 가장 낮은 응력값을 보였다. 접착부재와 접착제의 강성변화에 따른 최대응력 변화를 고찰한 결과 접착부재의 강성은 클수록, 접착제 강성은 낮을수록 응력집중은 완화되었다.