• Title/Summary/Keyword: coating powder

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Erosion properties of plasma sprayed zirconia Based coatings (지르코니아계 용사 코팅층의 Erosion 특성)

  • 신종한;임상규;임대순
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.06a
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    • pp.346-353
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    • 2001
  • Zirconia powder containing 3 mol% yttria(3Y-PSZ) with and with out Fe$_2$O$_3$ addition was coated on tile cast iron substrate by plasma spraying method. The erosion experiments were performed at temperatures from $25^{\circ}C$ to $600^{\circ}C$. A gas blast type erosion tester was used to examine erosion behavior of the specimens. The results of 3Y-PSZ coatings showed that tile erosion rate had maximum value at 40$0^{\circ}C$. It coincided with tile results of phase transformation tetragonal phase to monoclinic phase caused by low temperature thermal degradation. The tensile stress relaxation and the micro-hardness improvement significantly influenced on the erosion rate at $600^{\circ}C$. In the case of Fe$_2$O$_3$ added 3Y-PSZ coatings, the erosion rate of tested at $25^{\circ}C$ showed maximum value at 5.0 mol% Fe$_2$O$_3$ added coating. This tendency is caused by the improvement of mechanical properties and the tensile residual stress. The erosion rate at 200'c and 400'L showed significantly decrease by Fe203 addition. This decrease is believed to be the stabilization of the tetragonal phase and the increase of micro-hardness.

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Fracture Properties of Carbon Coated LPS-SiCf/SiC Composites (액상소결을 이용한 탄소코팅 SiCf/SiC복합재료의 파괴특성)

  • Kim, Sung-Won;Lee, Moon-Hee;Hwang, Seung-Kuk;Lee, Sang-Pill
    • Journal of the Korean Society of Industry Convergence
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    • v.20 no.2
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    • pp.149-155
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    • 2017
  • Mechanical properties of carbon coated $SiC_f/SiC$ composites have been investigated, in conjunction with a detailed analysis of microstructure. Especially, the fracture behavior of $SiC_f/SiC$ composites by the induction of carbon coating layers has been examined. The matrix region of $SiC_f/SiC$ composites with ultra-fine SiC powders were consolidated by a liquid phase sintering (LPS) process, using a sintering additive of $Al_2O_3-Y_2O_3$ powder compound. In this composite, plain and satin- woven Tyranno SA fabrics were also utilized as a reinforcing material. A carbon interfacial layer was coated around satin-woven SiC fabrics. The characterization of LPS-$SiC_f/SiC$ composites was investigated by means of SEM and three point bending test.

A study on the fabrication of porous cermet electrode for molten carbonate fuel cell anode (용융탄산염 연료전지 양극용 다공성 cermet 전극제조에 관한 연구)

  • Lee, K. H.;Chang, D. Y.;Kim, M.;Kang, S. G.
    • Journal of the Korean institute of surface engineering
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    • v.26 no.6
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    • pp.291-298
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    • 1993
  • In order to substitute for porous nickel anode in Molten Carbonate Fuel Cell(MCFC), porous cermet elec-trode was fabricated with Ni and Ni-P coated ceramic powder. Ni and Ni-P were coated by electroless plat-ing method in the nickel solution containing of hydrazine and sodium hypophosphate as a reducing agent. The plating solution was stirred by air and mechanical agitator. Ultrasonic irradiation was applied to the plating bath to improved the effect of agitation and coating speed. Electorde was formed by pressing method and doc-tor blade method followed by sinterd at$ 800^{\circ}C$ for 6 hours in H2 environment. Anode performance test carried out by potentiodynamic polarization technique in the MCFC operating condition and 154-161mA/$\textrm{cm}^2$ as ob-tained as a anode current density at the+100mV overpotential.

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Fabrication and Biomaterial Characteristics of HA added Ti-Nb-HA Composite Fabricated by Rapid Sintering (급속소결에 의한 HA가 첨가된 Ti-Nb-HA 복합재료의 제조 및 생체재료 특성)

  • Woo, Kee Do;Kim, Sang Hyck;Kim, Ji Young;Park, Sang Hoon
    • Korean Journal of Metals and Materials
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    • v.50 no.1
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    • pp.86-91
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    • 2012
  • Ti-6Al-4V extra low interstitial (ELI) alloy has been widely used as an orthopedic implant material because of its excellent biocompatibility, corrosion resistance and mechanical properties. However, V-free titanium alloys such as Ti-6%Al-7%Nb and Ti-5%Al-2.5%Fe have recently been developed because of the toxicity of V. Hydroxyapatite (HA) is used as a coating material on Ti or Ti biomaterials due to its good biocompatibility. However, HA coated on Ti alloy causes a problem for tissue by peeling off during usage. Therefore, such peeling off during long time usage can be suppressed by adding HA in Ti or Ti alloy composites. The aim of this study was to manufacture an ultra fine grained (UFG) Ti-Nb-HA bulk alloy, which is usually difficult to fabricate using melting and casting technology, by rapid sintering process using high energy mechanical milled (HEMM) powder.

Enhancing Breakdown Strength and Energy Storage Efficiency of Glass-Pb(Zr,Ti)O3 Composite Film (유리-PZT 혼합 후막의 절연 파괴 전압 및 에너지 저장 효율 향상)

  • Kim, Samjeong;Lim, Ji-Ho;Jeong, Dae-Yong
    • Korean Journal of Materials Research
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    • v.31 no.10
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    • pp.546-551
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    • 2021
  • To improve ferroelectric properties of PZT, many studies have attempted to fabricate dense PZT films. The AD process has an advantage for forming dense ceramic films at room temperature without any additional heat treatment in low vacuum. Thick films coated by AD have a higher dielectric breakdown strength due to their higher density than those coated using conventional methods. To improve the breakdown strength, glass (SiO2-Al2O3-Y2O3, SAY) is mixed with PZT powder at various volume ratios (PZT-xSAY, x = 0, 5, 10 vol%) and coating films are produced on silicon wafers by AD method. Depending on the ratio of PZT to glass, dielectric breakdown strength and energy storage efficiency characteristics change. Mechanical impact in the AD process makes the SAY glass more viscous and fills the film densely. Compared to pure PZT film, PZT-SAY film shows an 87.5 % increase in breakdown strength and a 35.3 % increase in energy storage efficiency.

Thermal resistance effect of graphene doped zinc oxide nanocomposite in fire retardant epoxy coatings

  • Rao, Tentu Nageswara;Hussain, Imad;Riyazuddin, Riyazuddin;Koo, Bon Heun
    • Journal of Ceramic Processing Research
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    • v.20 no.4
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    • pp.411-417
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    • 2019
  • Graphene doped zinc oxide nanoparticles (G-ZnO) were prepared using modified hummer's technique together with the ultrasonic method and characterized by field emission scanning electron microscopy (FESEM), X-ray powder diffraction (XRD), fourier-transform infrared spectroscopy (FTIR) and high-resolution transmission electron microscopy (HRTEM). Different samples of epoxy resin nanocomposites reinforced with G-ZnO nanoparticles were prepared and were marked as F1 (without adding nanoparticles), F2 (1% w/w G-ZnO), and F3 (2% w/w G-ZnO) in combination of ≈ 56:18:18:8w/w% with epoxy resin/hardener, ammonium polyphosphate, boric acid, and Chitosan. The peak heat release rate (PHRR) of the epoxy nanocomposites was observed to decrease dramatically with the increasing G-ZnO nanoparticles. However, the LOI values increased significantly with the increase in wt % of G-ZnO nanoparticles. From the UL-94V data, it was confirmed that the F2 and F3 samples passed the flame test and were rated as V-0. The results obtained in the present work clearly revealed that the synthesized samples can be used as efficient materials in fire-retardant coating technology.

Sodium titanate as an infrared reflective material for cool roof application

  • Ullah, Mahboob;Kim, Hee Jung;Heo, Jae Gu;Roh, Dong Kyu;Kim, Dae-Sung
    • Journal of Ceramic Processing Research
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    • v.20 no.spc1
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    • pp.86-91
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    • 2019
  • A solid-state route was used to prepare sodium titanium oxide (NTO, Na2Ti3O7) as a solar heat protecting material with an impressive solar reflectance (TSR = 94.3%) using a high refractive index rutile TiO2. The solar reflectance of the synthesized NTO was measured using UV-Vis-NIR spectrophotometer. Solar reflectance property of the synthesized compound depends on the calcination temperature. The solar reflectance property of the synthesized NTO powder was compared with commercial rutile TiO2. The compound synthesized at 900 ℃ for 24 hrs had remarkable solar reflectance 94.3% than that calcined below 900 ℃. Crystalline nature, structural property, morphology and optical properties of NTO powders were characterized and analyzed using XRD, FE-SEM, EDS and UV-Vis-NIR spectrophotometer. From the results, we guessed that NTO would be a suitable "solar heat protecting candidate" for energy-saving applications in coating industries.

Magnetic Properties of Fe-6.0 wt%Si Alloy Dust Cores Prepared with Phosphate-coated Powders (인산염 피막처리 분말을 사용한 Fe-6.0 wt%Si 합금 압분자심의 자기적 특성)

  • Jang, D.H.;Noh, T.H.;Kim, K.Y.;Choi, G.B.
    • Journal of the Korean Magnetics Society
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    • v.15 no.5
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    • pp.270-275
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    • 2005
  • Dust cores (compressed powder cores) of $Fe-6.0wt\%Si$ alloy with a size of $35\~180\;{\mu}m$ in diameter have been prepared by phosphate coatings and annealings at $600\~900^{\circ}C$ for 1 h in nitrogen atmosphere. Further the magnetic and mechanical properties of the powder cores were investigated. As a general trends, the compressive strength and core loss decreased with the increase in annealing temperature. When annealed at $800^{\circ}C$, the compressive strength was 15 kgf, the permeability and quality factor were 74 and 26, respectively. Moreover the core loss at 50 kHz and 0.1 T induction was $750\;mW/cm^3$, and the percent permeability under the static field of 50 Oe was estimated to be about 78. In addition, the cut-off frequency in the cure representing the frequency dependence of effective permeability was measured to be around 200 kHz. These properties of the $Fe-6.0wt\%Si$ alloy dust cores could be considered to be due to the good insulation effect of iron-phosphate coats, the decrease in magnetocrystalline anisotropy and saturation magnetostriction and the increase in electric resistivity.

The Study of High-functioning Electrodeposition Technology That Pearl-like Feeling Expressed for Medical Devices for Smart Health (펄감을 표현하는 스마트 헬스 의료기기용 고기능 전착기술에 관한 연구)

  • Chang, Ho-Gyeong;Lee, Il-Bong
    • Progress in Medical Physics
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    • v.26 no.4
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    • pp.273-279
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    • 2015
  • Recently, medical devices for a smart health development and dissemination are becoming increasingly frequent use of devices and their's thermal stability, durability, the external splendors are required. Industrial demand for smart health medical devices uses high-functioning electrodeposition technology that expressed pearl-like feeling is rapidly increasing. Generally, pearl powder is added to electrodeposition pigment in order to form a coating which shows pearl-like feeling. On the other hand, the electrodeposition technology for the smart health medical devices uses a new method that can express pearl-like feeling without using pearl powder. In this study, we was tried to find out the most appropriate texture formation, the right dilution recipe. We've tried various ptoportions of pigments (ED-600, ED-600S, ED-MX, ED-M). As a result, we found out that ED-600 and ED-MX (15% solid) in appropriate concentration showed the best adherence rate. By several samples tests and experiments which include washing the fixed pigment in various temperature levels ($20{\sim}40^{\circ}C$) and drying, we were able to get the best results in drying condition of $180{\pm}10^{\circ}C$ and $30{\pm}5min$. The research showed that it is mush more competitive and cost effective to use the new method that produces natural pearl-like feeling on the surface than to add pearl powder to high-functioning electrodeposition pigment, which is a method that has been used for the smart health medical devices so far.

Morphology and Mechanical Properties through Hydroxyapatite Powder Surface Composite (Hydroxyapatite의 파우더 표면 복합화를 통한 형태 및 기계적 성질에 관한 연구)

  • Kye, Sung Bong;Park, Soo Nam
    • Applied Chemistry for Engineering
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    • v.27 no.3
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    • pp.299-306
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    • 2016
  • In this study, new hydroxyapatite powder surface composites were investigated for protective effects against ultraviolet rays. Hydroxyapatite (HAp) is biocompatible and does not cause nebula phenomenon on skin. We investigated the surface modification of hydroxyapatite to improve UV block and skin usage. Dimethicone, lauroyl lysine, triethoxycaprylylsilane and silica were used as coating agents for the surface modification of HAp. To prepare the composite complex of the modified surface, the dimethicone, lauroyl lysine and triethoxycaprylylsilane were prepared by a dry process, and silica by a hydrothermal synthesis method. The HAp-silica was chosen as the best composite powder when measuring its sun protection levels. We investigated the characteristics of the surface of HAp-silica by SEM, particle size analyzer and energy dispersive spectrometry (EDS). Additionally, the stability in the formulation, UV block effect, and safety in BB creams were investigated. In conclusion, HAp-silica prepared by the modification of HAp complex surface improved the skin usage and UV block effect by enhancing the white cloudy phenomenon. These results indicate that HAp-silica may be used for UV block cosmetics.