• 제목/요약/키워드: coating binder

검색결과 219건 처리시간 0.039초

라텍스의 혼합비율이 도공지 품질에 미치는 영향 (Effect of Mixing Ratio of Amphoteric and Anionic Latices on Print Quality of Coated Papers)

  • 강태근;박규재;이용규
    • 펄프종이기술
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    • 제31권1호
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    • pp.72-79
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    • 1999
  • The binder plays important roles in determining the quality of pigment coating. In addition to its primary role of binding the pigment to the base paper, the binder performs several other important functions. The binder, also referred to as the adhesive, is the dominant in the aqueous phase of the formulation. Thus it plays a major role in determining viscosity, rheology, water release, and setting time for the coating. Latices based on styrene-butadiene dominate the market for synthetic paper coating binders. Consumption is high and is expected to increase further due to the present tendeyncy toward high-solids coating. The purpose of this study is understanding the impact of various parameters of latex(i.e. Tg, Particle size) affecting prontabilities and optical properties of the coated papers, as well as providing basic information on the use of amphoteric latex for improving print qualities of coated papers. Recently, amphoteric latices, Which are cationic at low pH's but turn anionic at high pH's have attracted interests of paper scientists and engineers. Therefore we investigated the effect of the Tg(glass transition temperature) and particle size of amphoteric latex on the coating qualities. We also studied the effect of mixing ratios (Amphoteric / Anionic)of latex on the coating qualities. Our results showed that Tg and particle size of amphoteric latex have to be controlled for optimizing coated paper qualities. The formulation consisting of 10 parts of amphoteric latex and 5 parts of anionic latex gave best results in ink receptivity, smoothness, air permeability, opacity and sheet gloss. If the results hold for the industrial paper coatings, the amount of expensive amphoteric latex can be reduced while achieving best available printing quality.

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Color발색을 개선한 실사출력용 수성코팅제 개발 (The develop of hydrogen coating agent used for discolor improvement of DTP)

  • 이은정;구강;윤진용;조연정
    • 한국염색가공학회:학술대회논문집
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    • 한국염색가공학회 2008년도 제38차 학술발표대회
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    • pp.138-140
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    • 2008
  • 현재 현수막의 코팅에서 기능을 부여하는 수요가 늘고 있다. 본 실험에서는 코팅제의 유기용제 사용으로 인한 환경오염 문제및 폐기물 처리비용 부담을 줄이기 위하여 수성코팅제를 개발하려한다. acryl binder, 탄산칼슘, silica, 유화제등을 혼합한 코팅제를 knife coating한 후 170$^{\circ}C$로 1분 30초간 열처리 하였다. 이때 acryl binder의 첨가비율은 35${\sim}$55%로 변화를 주었다. 처리한 폴리에스테르에 DTP printing을 한 후 CCM 측정, 내수성, 접착성을 알아본 결과 acryl binder의 첨가비율은 45%일때 가장 우수한 발색성 및 printing 특성을 나타내었다. 기존 수성코팅제에 대비 20${\sim}$30% 발색성이 개선되었다.

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플라즈마 용사에 의한 BSCCO 초전도체 형성을 위한 용사 분말의 제조에 관한 연구 (A Study on Manufacture of Spraying Powder for BSCCO Superconductor Formation by Plasma Spray)

  • 박정식;조창은;박경채
    • 한국분말재료학회지
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    • 제15권6호
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    • pp.477-481
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    • 2008
  • Formation and characteristics of spraying powder for BSCCO High-Tc superconductor prepared by plasma spray coating were investigated. The addition of 3% of binder gives the best flowability of the powder. Ball milling for 30h and 35h gives the best flowability of powder in the case of 2001 and 0212, respectively. The withdraw ratio increases upon binder addition from 12 to 27% in the case of 2001 and from 18 to 31% in the case of 0212 for sieving powder of $30-90{\mu}m$ in size. The built-up efficiency for $100{\mu}m$ thickness of spray coating is increased more than 30% by binder addition. The microstructure of the spray coated layers was investigated by XRD and EDS analysis.

라덱스의 물성이 도공지 품질에 미치는 상관성에 대한 연구 (Studies on the Correlation between Coated Paper and Physical Properties of Latices)

  • 박동국;조교동;고문찬;윤재한;이용규
    • 펄프종이기술
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    • 제34권1호
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    • pp.22-29
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    • 2002
  • The coated paper was greatly affected by the basic physical properties of the binder as well as the amount of the coating formula. High glass transition temperature (Tg) of the styrene-butadiene (SB) latex, selected as the binder in our study, gave the high stiffness to the coated paper, but lowered the binding force and print gloss. The average particle size of the SB latex also greatly affected to the coated paper so that the smaller particle size improved the rheological property of the coating formula and increased the binding force and print gloss. Another property of the SBR latex, gel content, was important because when its value was small, the latex was easily deformed at the high temperature and increased air permeability to the coated paper. Therefore, the lower gel content consequently resulted in the higher blistering resistance, especially in the web paper. The larger portion of the SB latex in the coated formula improved the binding force and print gloss, but decreased the ink set-off and ink-trapping to the coated paper. The heavier coating improved optical properties such as opacity, paper gloss and paper smoothness, to the coated paper.

The Critical Pigment Volume Concentration Concept for Paper Coatings: II. Later-Bound Clay; Ground Calcium Carbonate, and Clay- carbonate Pigment Coatings

  • Lee, Do-Ik
    • 펄프종이기술
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    • 제34권5호
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    • pp.18-38
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    • 2002
  • A previous study on the model coatings based on latex-bound plastic pigment coatings (1) has been extended to latex-bound No. 1 clay, ultra-fine ground calcium carbonate (UFGCC), and clay-carbonate pigment mixture coatings, which are being widely used in the paper industry. The latex binder used was a good film-forming, monodisperse S/B latex or 0.15$\mu\textrm{m}$. No. 1 clay was representative of plate-like pigment particles, whereas UFGCC was of somewhat rounded rhombohedral pigment particlel. Both of them had negatively skewed triangular particle size distributions having the mean particle suet of 0.7${\mu}{\textrm}{m}$ and 0.6$\mu\textrm{m}$, respectively. Their packing volumes were found to be 62.5% and 657%, respectively. while their critical pigment volume concentrations (CPVC's) were determined to be 52.7% and 50.5% ( average of 45% caused by the incompatibility and 55.9% extrapolated) by coating porosity, respectively. Each pigment/latex coating system has shown its unique relationship between coating properties and pigment concentrations, especially above its CPVC. Notably, the clay/latex coating system hat shown higher coating porosity than the UFGCC/latex system at high pigment concentrations above their respective CPVC's. It was also found that their coating porosity and gloss were inter-related to each other above the CPVC's, as predicted by the theory. More interestingly, the blends of these two pigments have shown unique rheological and coating properties which may explain why such pigment blends are widely used in the industry. These findings have suggested that the unique structure of clay coatings and the unique high-shear rheology of ground calcium carbonate coatings can be judiciously combined to achieve superior coatings. Importantly, the low-shear viscosity of the blends was indicative of their unique packing and coating structure, whereas their high-shear rheology was represented by a common mixing rule, i.e., a viscosity-averaging. Transmission and scanning electron and atomic force microscopes were used to probe the state of pigment / latex dispersions, coating surfaces, freeze fractured coating cross-sections, and coating surface topography. These microscopic studies complemented the above observations. In addition, the ratio, R, of CPVC/(Pigment Packing Volume) has been proposed as a measure of the binder efficiency for a given pigment or pigment mixtures or as a measure of binder-pigment interactions. Also, a mathematical model has been proposed to estimate the packing volumes of clay and ground calcium carbonate pigments with their respective particle size distributions. As well known in the particle packing, the narrower the particle size distributions, the lower the packing volumes and the greater the coating porosity, regardless of particle shapes.

Silica sol 바인더를 적용한 백색 LED용 Ce:YAG remote 형광체 코팅 (Ce:YAG remote phosphor coating for white LED with silica sol binder)

  • 김수진;박하나;최재호;정윤성;김형준
    • 한국결정성장학회지
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    • 제31권5호
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    • pp.212-217
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    • 2021
  • Silica sol에 YAG 형광체를 첨가량별로 spin 코팅 후, 코팅막의 blue LED에서 백색광이 발현되는 정도와 표면 및 곡면 코팅용 binder로써, 적용가능성을 확인하였다. SEM, PSA를 통해YAG의 입자 크기는 D50: 9~10 ㎛ 내외이며, XRD를 통해 YAG의 결정구조가 garnet(Y3Al5O12), cubic인 것을 확인하였다. 코팅막은 crack이 없고 동시에 silica sol이YAG 형광체를 균질하게 도포된 형상을 보였으며, 첨가량 증가와 비례하게 코팅막 내에서 YAG 첨가량과 두께는 최대 40 ㎛까지 증가하는 추세를 보였다. 그리고 YAG 첨가량이 증가할수록 PL emission intensity 증가와 chromatic locus 곡선 끝 방향으로 색좌표 이동을 확인하였다. Soda-lime 유리기판 표면에 코팅 후, crack이 없으며 YAG 형광체가 균질하게 도포된 코팅성과 코팅막의 백색광 발현특성을 확인할 수 있었고 이는 직접적으로 LED에 다양한 형태의 형광 형상의 구현이 가능하다는 것을 의미한다.

건조 온도 및 경화시간이 도공지 품질에 미치는 영향 (Effect on the Properties of Coated Paper by Drying Temperature and Curing Time)

  • 박동국;최희연;김영하;이용규
    • 펄프종이기술
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    • 제34권4호
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    • pp.16-21
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    • 2002
  • It was observed that drying temperature and curing time in the paper coating process as well as Tg of the latex used as a binder, greatly affected the properties of the coated paper such as roughness, paper and print gloss, K & N ink drop, and ink set-off. The higher drying temperature induced faster water evaporation and change in binding density, which caused an increase in paper roughness, ink gloss and ink set-off, but decrease in paper gloss and K & N ink drop. The increased curing time promoted latex filming and redistribution of the binder in coating layer. This increased pick strength and ink gloss, but decreased ink trapping. Finally, the higher Tg of the latex showed the wider changing range of these properties.

종이도공용 고광택 유기안료의 적용에 관한 연구 -유기안료의 종류가 도공지 품질에 미치는 영향- (Studies on the Application of High-Gloss Plastic Pigment for Paper Coating(I))

  • 이용규;박규재;정경모
    • 펄프종이기술
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    • 제32권3호
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    • pp.32-38
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    • 2000
  • This study was carried out to determine the effect of the type of plastic pigment on the coat-ing structure and printability of coated paper. Three kinds of plastic pigments(solid-bead type binder type and hollow type) were used for hti purpose. IN this research it was observed that particle shape and structure of plastic pigment had influenced the rheology of coating color the state of packing and the properties of coated paper. Inorganic pigments used in this research were platelike kaolin clay and rhombic calcium carbonate. Three kinds of plastic pigments were blended with two inorganic pigments respec-tively. The combination of pigments were carried out(1) to determined the effect of particle structure of plastic pigment on the state of dispersion of coating color(2) to observe the effect of calendering temperature on the property of coated paper prepared with different plastic pigments. The data indicated that binder and hollow type plastic pigment gave the best results in improving the properties of coated paper such as paper gloss opacity and air pet-meability.

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종이도공용 고광택 유기안료의 적용에 관한 연구(제1보) -유기안료의 종류가 도공지 품질에 미치는 영향- (Studies on the application of high-gloss plastic pigment for paper coating (I) - Effect of the type of plastic pigment on the quality of coated paper -)

  • 박규재;정경모;황석우;이용규
    • 한국펄프종이공학회:학술대회논문집
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    • 한국펄프종이공학회 1999년도 춘계학술발표논문집
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    • pp.1-6
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    • 1999
  • A study was made to determine the effect of plastic pigment on the coating structure and printability of coated paper. Three basic plastic pigments were investigated such as solid-bead type of plastic pigment, binder type of plastic pigment and hollow type of plastic pigment. In the systems investigated, it was observed that particle shape and structure of plastic pigment had influenced on the rheology of coating color, the state of packing, and the properties of coated paper. The materials investigated were restricted to plastic pigments commonly uesd in paper coating formualtion. Inorganic pigments used in this research were kaolin clay which is platelets and calcium carbonate which is rhombic. Three kinds of plastic pigments were blended in the color made up with two inorganic pigments, respectively. The combination of pigments were carried out (1) to determined the effect of paticle structure of plastic pigment on the state of dispersion of coating color, (2) to observe the effect of temperature of calender on the property of coated paper prepared with plastic pigment. The data indicated that binder and hollow type of plastic pigment had the best results on improving the properties of coated paper such as paper gloss, opacity and air permeability ect. and solid-bead type of plastic pigment in the next place.

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