• Corrosion Science and Technology
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• 제11권5호
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• pp.165-172
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• 2012

The corrosion resistance of epoxy-coated carbon steel was evaluated. The carbon steel surface was subjected to different treatment methods such as steel grit blasting with different size, steel shot ball blasting and power tool treatment. To study the effect of the treatments, the topology of the treated surface was observed by optical 3D microscopy and a pull-off adhesion test was conducted. The corrosion resistance of the epoxy-coated carbon steel was further examined by electrochemical impedance spectroscopy (EIS) combined with hygrothermal cyclic testing. The results of EIS indicated that the epoxy-coated carbon steel treated with steel grit blasting showed an improved corrosion resistance compared to untreated epoxy-coated surfaces or surfaces subjected to shot ball blasting and power tool treatments.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2005년도 추계학술대회 논문집
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• pp.186-189
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• 2005

This paper was designed to assess the adhesive properties of hard coatings on non-nitrided and nitrided various tool steels. Estimations of adhesion were done to scratch test which is mainly used in hard coating. The critical load(Lc) between coating and substrate is defined through analysis of frictional load vs. normal load curve, signals of acoustic emission and optical observations. Coatings employed in this study are TiN, CrN and TiAlN, tools as substrates are STD11, STD61 and SKH51. It was classified to substrates with/without nitrided layer and hard coatings on substrate were deposited by arc PVD. Results showed that harder substrates and coatings give higher values of critical loads.

• Korean Chemical Engineering Research
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• 제45권5호
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• pp.442-447
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• 2007

투명 플라스틱 필름의 표면강도를 향상시키기 위하여 유-무기 혼성 코팅용액을 Sol-Gel 법을 이용하여 합성하였다. 코팅용액은 입자 직경이 12 nm 크기의 무기물인 colloidal silica 용액(Ludox)에 유기물인 GPTMS(glycidoxypropyl trimethoxysilane)를 첨가하여 제조하였다. 그 후에 기재인 PC(polycarbonate) 필름에 담금 코팅(dip-coating)시키고, 상온에서 10분 동안 건조시킨 후, $80^{\circ}C$에서 30분 동안 열 경화시켜 하드 코팅 막을 제조하였다. 이 과정 중 코팅용액의 pH 변화와 GPTMS 첨가량의 변화가 코팅 막의 물성에 미치는 영향을 살펴보았다. pH 4의 산성 조건에서 제조된 코팅용액으로 PC 필름 위에 코팅한 경우는 중성이나 염기성 조건으로 제조된 경우 보다 우수한 연필경도 및 기재와의 부착력을 보였다. 또한 GPTMS의 첨가량이 증가할수록 코팅 막의 연필경도 및 기재와의 부착력이 증가하였다.

• 한국분말재료학회지
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• 제24권1호
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• pp.46-52
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• 2017

Fecralloy coating layer with large surface area is suitable for use as a filter media for efficient removal of hot gaseous pollutants exhausted from combustion processes. For uniform preparation of a Fecralloy coating layer with large surface area and strong adhesion to substrate, electrospray coating and thermal treatment processes are experimentally optimized in this study. A nano-colloidal solution with 0.05 wt% Fecralloy nanoparticles is successfully prepared. Optimized electrospraying conditions are experimentally discovered to prepare a uniform coating layer of Fecralloy nano-colloidal solution on a substrate. Drying the electrospray coated Fecralloy nano-colloidal solution layer at $120^{\circ}C$ and subsequent heating at $600^{\circ}C$ are the best post-treatment for enhancing the adhesion force and surface roughness of the Fecralloy coating layer on a substrate. An electrospray coating system, consisting of several multi-groove nozzles, is also experimentally confirmed as a reasonable device for uniform coating of Fecralloy nano-colloid on a large area substrate.

• 한국재료학회지
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• 제31권12호
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• pp.704-709
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• 2021

In the flux used in the batch galvanizing process, the effect of the component ratio of NH₄Cl to ZnCl₂ on the microstructure, coating adhesion, and corrosion resistance of Zn-Mg-Al ternary alloy-coated steel is evaluated. Many defects such as cracks and bare spots are formed inside the Zn-Mg-Al coating layer during treatment with the flux composition generally used for Zn coating. Deterioration of the coating property is due to the formation of AlCl_x mixture generated by the reaction of Al element and chloride in the flux. The coatability of the Zn-Mg-Al alloy coating is improved by increasing the content of ZnCl₂ in the flux to reduce the amount of chlorine reacting with Al while maintaining the flux effect and the coating adhesion is improved as the component ratio of NH₄Cl to ZnCl₂ decreases. Zn-Mg-Al alloy-coated steel products treated with the optimized flux composition of NH₄Cl·3ZnCl₂ show superior corrosion resistance compared to Zn-coated steel products, even with a coating weight of 60 %.

• 접착 및 계면
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• 제2권2호
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• pp.1-10
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• 2001

Epoxy molding compound (EMC)에 사용되는 실리카를 13.56 MHz 플라즈마 중합 장치를 이용하여 코팅하였으며, 코팅시간, 플라즈마전압, 내부압력을 변화시키면서 코팅조건을 최적화하였다. 플라즈마 중합 코팅용 단량체로는 1.3-diaminopropane, allylamine, pyrrole, 1,2-epoxy-5-hexene, allylmercaptan 및 allylalcohol을 사용하였으며, 코팅된 실리카의 접착성은 굴곡강도 측정으로 분석하였다. 또한 열팽창 계수 (CTE) 및 수분 흡습률 변화를 측정하였으며, 파괴 단면을 SEM으로 분석하여 접착 특성을 규명하고자 하였다. 플라즈마 중합 코팅된 실리카와 에폭시 수지간의 접착기구를 규명하기 위하여 플라즈마 고분자 코팅을 FT-IR로 분석하였으며, DSC를 이용하여 코팅된 실리카와 에폭시 수지간의 반응성도 고찰하였다. 1,3-diaminopropane과 allylamine으로 코팅된 실리카를 함유하는 EMC는 비교시편에 비하여 높은 굴곡강도, 낮은 CTE 및 낮은 흡습율을 보였으며, SEM 분석 결과 100% cohesive failure 거동을 나타내었다. 이러한 결과는 고분자 코팅내의 아민 반응기와 에폭시 수지간의 화학적 결합에 의한 것으로 판단되며, FT-IR 및 DSC 분석결과와 부합된다.

• 한국표면공학회지
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• 제54권6호
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• pp.307-314
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• 2021

Diamond-like carbon (DLC) is difficult to achieve sufficient adhesion because of weak bonding between DLC film and the substrate. The purpose of this study is to improve the adhesion between substrate and DLC film. DLC film was deposited on AISI H13 using linear ion source. To improve adhesion, the substrate was treated by dual post plasma nitriding. In order to define the mechanism of the improvement in adhesive strength, the gradient layer between substrate and DLC film was analyzed by Glow Discharge Spectrometer (GDS) and Scanning Electron Microscope (SEM). The microstructure of the DLC film was analyzed using a micro Raman spectrometer. Mechanical properties were measured by nano-indentation, micro vickers hardness tester and tribology tester. The characteristic of adhesion was observed by scratch test. The adhesion of the DLC film was enhanced by active screen plasma nitriding layer.

• 대한치과보철학회지
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• 제49권3호
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• pp.245-253
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• 2011

연구 목적: 양극 산화 티타늄 임플란트의 표면에RGD펩타이드를 화학적 고정 및 물리적 흡착 방법을 통해 코팅하고, 이러한 코팅방법에 따른 표면 변화와 펩타이드의 코팅여부, 인간간엽줄기세포 배양시의 부착, 증식, 분화를 비교하여, 펩타이드를 임플란트 표면에 코팅시키는 방법과 세포의 반응 간의 관계를 분석하고자 하였다. 연구 재료 및 방법: 직경 12.0 mm, 두께 3.0 mm의 양극 산화 티타늄 디스크 상에, 대조군은 아무런 코팅을 시행하지 않았으며, 실험군은 표면에 형광 물질이 고정되어 있는 RGD펩타이드를 화학적 고정 방법과 물리적 흡착 방법으로 코팅시켰다. 펩타이드 코팅 이후의 표면 변화를 살펴보기 위해 주사전자현미경관찰, 형광현미경 관찰, X-ray Photoelectron Spectrometry (XPS) 분석을 시행하였다. 세포 부착 정도와 형태의 변화 및 증식 정도를 평가하였다. 분화의 정도를 살펴보기 위해, 정량중합효소연쇄반응, alkaline phosphatase activity assay, alizarin red assay를 이용하여 각각 분석하였다. 통계 분석은 SPSS (ver. 17.0, SPSS, IL, USA)프로그램을 이용하여 Kruskal-Wallis test로 유의성을 검증하였고, 사후 검정은 Bonferroni test를 시행하였다(P=.05). 결과: 형광 현미경, XPS 분석 결과, 두 가지 코팅 방법에서 모두 펩타이드의 코팅이 확인되었으며, 물리적 흡착 방법이 화학적 고정 방법보다 더 많은 양의 펩타이드를 코팅시킬 수 있었다. 코팅 방법의 차이에 따른 세포의 초기 부착 정도와 형태 변화, 증식의 정도에는 유의할만한 차이가 나타나지 않았다(P>.05). 세포의 분화 정도는 물리적 흡착 실험군에서 대조군과 화학적 흡착 실험군에서보다 collagen type I과 osteocalcin, osteopontin의 양이 증가되었으며, ALP activity가 유의하게 증가되었다(P<.05). 결론: RGD-펩타이드를 양극 산화 임플란트에 코팅함으로써 인간간엽줄기세포의 반응에 영향을 주어 임플란트의 골유착을 증진시킬 수 있는 가능성을 확인하였으며, 특히 많은 양의 펩타이드를 코팅할 수 있는 물리적 흡착 방법이 화학적 고정 방법보다 인간간엽줄기세포 반응에 더 효과적임을 알 수 있었다.

• 한국표면공학회지
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• 제38권2호
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• pp.49-54
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• 2005

Flexible copper clad laminates (FCCL) fabricated by sputtering has advantages in fine pitch etching and dimensional accuracy than previous casting or laminating type FCCL, But its lower adhesion is inevitable technical challenge to solve for commercializing it. Chromium (Cr) which strongly reacts with O moiety was used as tie-coating layer in order to improve low adhesion between copper (Cu) and polyimide (PI). Sputtering raw polyimide (SRPI) and casting raw polyimide (CRPI) were used as substrates at this research. PI was pretreated by plasma before sputtering, and each sample was varied with RF power and Cr thickness on sputtering. Peel strength of the FCCL on SRPI was higher than that on CRPI. Adhesion had maximum value when 10 nm of Cr was deposited on SRPI by RF power of 50 W. It seems to be by the formation of Cu-Cr-O solid solution at the metal-PI interface.

• 한국표면공학회지
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• 제48권1호
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• pp.1-6
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• 2015

Amino-carboxyl acid as a complexing agent in acid copper sulfate solution was utilized to improve the adhesion of immersion copper layer for steel wire. According to the tape test results, regardless of alloy composition of the wire, the adhesion of immersion copper layer was improved with the addition of amino-carboxyl acid. The incorporation of H and Fe in the plating layer was analyzed by TOF-SIMS. The H and Fe were detected at the entire coating layer without any addition of amino-carboxyl acid. However, with addition of amino-carboxyl acid, the H and Fe were scarcely detected at the coating layer.