• Proceedings of the Korean Society of Precision Engineering Conference
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• 2010.05a
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• pp.859-860
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• 2010

• Transactions of the Korean Society of Mechanical Engineers A
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• v.21 no.2
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• pp.327-336
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• 1997

This paper addresses an analytical approach to the mechanical error analysis and tolerance design of a four-bar path generator with lubricated joints. The mobility method is applied to consider lubrication effects and the four-bar path generator is stochastically modeled by using the clearance vector model for methanical error analysis. To show the validity of the proposed method, the mechanical errors obtained by applying the method to a four-bar path generator are compared with those by Monte Carlo simulation. Based on this analytical method, an optimal tolerance design problem is formulated and solved for the four-bar path generator.

• Design & Manufacturing
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• v.6 no.1
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• pp.45-51
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• 2012

The main goal of this paper is to establish an interference tolerance for determining optimal amount of clearance in the shaft-bearing system supported by radial ball bearings. The 2-D frictional contact model was employed for the FE analysis between the shaft and the inner raceway. Several examples were simulated using different material properties for the solid shaft. Efforts were focused on the deformation applied in the radial direction to select suitable bearings. The analysis results showed that the initial axial preload applied on the bearings plays a significant role to reduce bearing fatigue life. The proposed design parameters obtained by numerical simulations can approximately predict a rate of bearing life reduction as a function of shaft diameter ratio. This analysis can also be used to calculate the optimal initial radial clearance in order to obtain a shaft-bearing system design for high accuracy and long life.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.22 no.1
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• pp.215-226
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• 1998

This paper addresses an analytical approach to tolerance and reliability analysis of mechanical systems with uncertainty. Many mechanical systems consist of links and lubricated joints. The mobility method is applied to consider lubrication effects and the clearance vector model is used to stochastically define a mechanism for tolerance and reliability analysis. To show the validity of the proposed method, a four-bar path generator and a slider-crank mechanism are considered. The results obtained by applying the proposed method are compared with those by Monte-Carlo simulation.

• Transactions of the Korean Society of Mechanical Engineers
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• v.18 no.2
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• pp.351-358
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• 1994

A probabilistic model and analysis methods to determine the means and variances of the velocity and acceleration in stochastically-defined planar pin jointed kinematic chains are presented. The presented model considers the effect of tolerances on link length and radial clearance and uncertainty of pin location as a net effect on the link's effective length. The determination of the mean values and variances of the output variables requires the calculation of sensitivities of secondary variables with respect to the random variables. It is shown that this computation is straightforward and can be accomplished by a conventional kinematic analysis package with minor modification. Thus, the concepts of tolerance and clearance have been captured by the model and analysis. The only input data are the nominal linkage model and statistical information. The "effective link length" model is shown to be applicable to both analytical solution and Monte Carlo simulation. The results from both methods are compared. This paper Ksolves the higher-order kinematic problems for the probabilistic design analysis of stochastically-defined mechanisms.echanisms.

• Journal of KSNVE
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• v.11 no.1
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• pp.125-131
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• 2001

There is a clearance between the parts of a machine due to design tolerance, manufacturing error, wear, looseness, or misalignment. If the clearance is large, the vibration and noise of the machine is generally large. Therefore, the analysis on the nitration and noise of a machine can tell the clearance of the machine, which reveals the condition of the machine, i.e., the existence of faults and the safety of the machine. The investigation of this kind of research should be on the basis of experimental results. A link mechanism with a clearance at a joint between the coupler and locker is made for the investigation of the condition monitoring of a machine due to clearance. The vibration and sound are measured from the link driving system during the operation. The signals are clarified using line enhancement technique. The noise removed signals are used to develop the dynamic model of the system for a model based fault diagnosis. Also this study showed that the clarified signals can be used for the calculation of the joint forces between the coupler and rocker and for the correlation between the vibration and sound levels and the clearance sizes.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1996.04a
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• pp.813-818
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• 1996

This paper presents a method for tolerance design using the Taguchi Method(TM) and general purpose mechanism analysis program. Also the tolerance design method is with respect to performance improvement of a mechanism. To use the orthogonal array, mathematical model of a mechanism is established and experiments are carried out by the general purpose mechanism analysis program. The contact model is used to consider a clearance effect. This method is applied to the tolerance design of the VTR Deck mechanism. This method can be used in tolerance design of general mechanisms.

• Tribology and Lubricants
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• v.31 no.4
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• pp.148-156
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• 2015

In the study, a design process for ensuring optimal clearance in a fuel injection pump(FIP) is suggested. Structure analysis and hydrodynamic lubrication analysis are performed to determine the optimal clearance. The FIP is simulated using Hypermesh, Abaqus 6.12 to evaluate the reduction of clearance when the maximum supply pressure is applied. The reduction in clearance is caused by the difference in the deformations between the barrel and plunger. When the deformation of the plunger is larger than that of the barrel, a reduction in clearance at the head part occurs. On the other hand, the maximum clearance reduction equals the maximum deformation in the stem part, because the deformation of barrel does not occur in this region. The clearance of FIP should be designed to be larger than maximum reduction of clearance in order to avoid contact between the plunger and barrel. In addition, the two-dimensional Reynolds equation is used to evaluate lubrication characteristics with variations of viscosity, clearance and nozzle for a laminar, incompressible, unsteady state flow. The equation is discretized using the finite difference method. The lubrication characteristics of FIP are investigated by comparing film parameter, which is the ratio of the minimum film thickness and surface roughness. The optimal clearance of FIP is to be designed by considering the maximum reduction in clearance, lubrication characteristics, machining limits and tolerance of clearance.

• Journal of the Korean Society for Precision Engineering
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• v.27 no.12
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• pp.75-83
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• 2010

Every mechanical part for mass production has dimensions with tolerances in engineering drawing. Tolerance is given to guarantee assemble parts together satisfying functional requirements and dimensional constraints. Tolerance is essential factor for standardization of parts or assembly and has huge influence on manufacturing cost. It will be desirable to have tolerances as broad as possible for minimizing manufacturing cost. This paper describes tolerance analysis of u-joint assembly that is a part of automobile steering system. Within the range of tolerances of parts, accumulated effect is estimated by arithmetic calculation, probability theory and Monte carlo simulation. Each result is compared to investigate the method for increasing productivity.

• Journal of the Korean Society for Precision Engineering
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• v.13 no.6
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• pp.66-77
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• 1996

This paper presents a method for tolerance design using the Taguchi Method(TM) and general purpose mechanism analysis program. Also the method is tolerance design with repect to performance improvement of a mechamism. To use the orthogonal array, mathematical model of a mechanism is established and experiments are carried out by the general purpose mechanism analysis program. The contact model is used to consider a clearance effect. This method is applied to the VTR Deck mechanism. This method can be used in tolerance design of general mechanisms.