• Title/Summary/Keyword: chemical factory

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A case study on the application of process abnormal detection process using big data in smart factory (Smart Factory Big Data를 활용한 공정 이상 탐지 프로세스 적용 사례 연구)

  • Nam, Hyunwoo
    • The Korean Journal of Applied Statistics
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    • v.34 no.1
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    • pp.99-114
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    • 2021
  • With the Fourth Industrial Revolution based on new technology, the semiconductor manufacturing industry researches various analysis methods such as detecting process abnormalities and predicting yield based on equipment sensor data generated in the manufacturing process. The semiconductor manufacturing process consists of hundreds of processes and thousands of measurement processes associated with them, each of which has properties that cannot be defined by chemical or physical equations. In the individual measurement process, the actual measurement ratio does not exceed 0.1% to 5% of the target product, and it cannot be kept constant for each measurement point. For this reason, efforts are being made to determine whether to manage by using equipment sensor data that can indirectly determine the normal state of each step of the process. In this study, the Functional Data Analysis (FDA) was proposed to define a process abnormality detection process based on equipment sensor data and compensate for the disadvantages of the currently applied statistics-based diagnosis method. Anomaly detection accuracy was compared using machine learning on actual field case data, and its effectiveness was verified.

Development of Expert System for the Fault Diagnosis of Chemical Facility System (화학설비 시스템의 이상고장진단을 위한 Expert System의 개발)

  • Oh, Jae-Eung;Shin Jun;Shin, Ki-Hong;Kim, Doo-Hwan;Kim, Woo-Taek;Lee, Chung-Hwi
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.639-642
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    • 2000
  • Chemical facility system have dangerous elements that can injure the human like an explosion and a fire, gas poisoning by a leakage of the harmful chemical material. In addition to a vibration of the machine occurs the leakage. Therefore, the chemical factory requires for periodic monitoring of the vibration. But, until now, the operator has executed a monitoring of the machine by the senses. So, the diagnostic expert system by which the operator can judge easily and expertly a condition of the machine is developed. This paper describes the structure of diagnostic system and the diagnostic algorithm using fuzzy inference

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Synthesis and Biological Evaluation of Novel Benzimidazole Derivatives Bearing a Heterocyclic Ring at 4/5 Position

  • Wubulikasimu, Reyila;Yang, Yanbing;Xue, Fei;Luo, Xianjin;Shao, Dongping;Li, Yuhuan;Gao, Rongmei;Ye, Weidong
    • Bulletin of the Korean Chemical Society
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    • v.34 no.8
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    • pp.2297-2304
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    • 2013
  • A series of novel benzimidazole derivatives bearing a heterocyclic ring as oxadiazole (21-32), thiadiazole (33-34), triazole (35-36) were synthesized and evaluated for their activities against Coxsackie virus B3 and B6 in Vero cells. Compounds 21-26, 31-36 with moieties of 2'-pyridyl, 3'-pyridyl and 4'-pyridyl at the 2-position and oxadiazoles, thiadiazole, or triazole substituent at the 4- or 5-position generally displayed activities against CVB3 and CVB6. Especially compound 24 ($IC_{50}=1.08{\mu}g/mL$, SI = 61.7 against CVB3) was the promising candidate as lead compound for anti-enteroviral drug. It was observed in the incorporation of heterocyclic rings in benzimidazole at the 5-position could enhance their biological activities.

Physical and Chemical Characteristics of Cast-Iron Factory (주물 주강 공정에서 발생되는 분진의 물리화학적 특성에 관한 연구)

  • 안정언;전기준;박영옥;정용원
    • Proceedings of the Korea Air Pollution Research Association Conference
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    • 2002.04a
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    • pp.273-274
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    • 2002
  • 주물작업은 용융된 금속을 미리 준비한 주형에 부어 원하는 형태의 주물을 만드는 금속성형작업으로서, 철(iron)만을 이용한 주철주물, 강(steel)을 이용한 주강주물 여러 가지 비철금속을 이용한 비철주물으로 대별할 수 있다 주물공업은 경공업, 중공업 분야를 막론하고 전 산업분야의 기초가 되는 소재산업으로서 기계 덴 재료공업 등 산업 전반에 미치는 영향은 지대하다. (중략)

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Application of a Thermophilic Aerobic Digestion Process to Industrial Waste Activated Sludge Treatment

  • Kim, Young-Kee;Eom, Yong-Suk;Oh, Byung-Keun;Lee, Won-Hong;Choi, Jeong-Woo
    • Journal of Microbiology and Biotechnology
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    • v.11 no.4
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    • pp.570-576
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    • 2001
  • Thermophilic aerobic bacteria were applied in the degradation of industrial waste activated sludge (WAS) on a laboratory scale expreiment. The performance of digestion was estimated by measuring the reduction of total suspended solids (TSS), dissolved organic carbon (DOC), and total organic carbon (TOC). Among three strains of Bacillus stearothermophilus and three strains of Thermus species, B. stearothemophilus ATCC 31197 showed the best overall efficiency level for the degradation of industrial WAS, which was collected from a wastewater treatment plant in an oil refinery factory. Industrial WAS coul be successfully detraded in a batch digestion with ATCC 31197. The stability of the digestion process with ATCC 31197 was successfully verified by semi-continuous (fill-and-draw) digestion experiment. From the results of this study, it was shown that the thermophilic aerobic digestion process with ATCC 31197 could efficiently be applied to the degradation of industrial WAS.

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Prospects on the Use of Corrosion Rate Measurement Method for Stainless Steel (스테인리스 강의 부식 측정방법의 이용과 전망)

  • Choi, Yongseon;Lee, Jaewon;Park, Eunoak;Lee, Kiyoung
    • Journal of the Korean institute of surface engineering
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    • v.54 no.6
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    • pp.294-301
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    • 2021
  • As the number of cases of performance degradation owing to corrosion of plant during processing in industries increases, the cost of maintaining industrial factory is increasing year by the year. Most of the materials of the facilities are consist of stainless steel (SS) such as austenite SS, ferrite SS, martensite SS, and duplex SS. Among them austenite SS is cheap and has excellent corrosion resistance and heat resistance. Corrosion is the consumption and change of metals by altering chemical and electrical reactions. The types of SS corrosion include pitting corrosion, crevice corrosion, galvanic corrosion, stress corrosion cracking, and thermal corrosion. The corrosion of SS is not only investigated various environmental factors but also the measurement of the corrosion rate. Therefore, it aims to understand comprehensive corrosion rates in various environments using qualitative, quantitative and electrochemical methods.

A Study on Need for Safe Baseline Isolation Standard for Chemical Plant Equipment (화학공장 설비의 안전한 격리 표준 필요성에 대한 연구)

  • Su-Ji Choi;Sang-Gil Kim;Gyu-Sun Cho
    • Industry Promotion Research
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    • v.8 no.4
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    • pp.37-46
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    • 2023
  • Due to the aging, advancement, and complexity of chemical facilities, non-routine work such as facility inspection, repair, or maintenance work is increasing. Of the 1,483 accidents that occurred over the past 10 years at chemical product manufacturing sites subject to PSM, accidents that occurred during non-routine work accounted for 56% (932 Cases) of the total. It can be seen that more accidents occur during non-routine work than during routine work. In particular, in order to improve the economy and efficiency of factory operation, there are cases where some facilities are stopped without stopping the entire factory and then inspection, repair, or maintenance work is performed while isolated from the operating facilities. Therefore, first, a safe isolation method must be selected by establishing an isolation standard (Baseline Isolation Standard) based on the chemicals handled, operating conditions, and risk level of the equipment in the chemical plant. Second, since current domestic laws and standards do not suggest the need for specific quarantine standards, it is necessary to institutionalize the preparation of quarantine standards. Technical and institutional improvements are needed to prevent fires, explosions, and poisoning accidents caused by leaks of chemical substances.

Monitoring of air Pollution on the Premises of the Factory Sharrcem - L.L.C

  • Luzha, Ibush;Shabani, Milazim;Baftiu, Naim
    • International Journal of Computer Science & Network Security
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    • v.22 no.10
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    • pp.214-222
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    • 2022
  • In these proceedings, we will address the problem of air pollution on the premises of the Cement factory SHARRCEM L.L.C. in Hani Elezit in the Republic of Kosovo respectively around the clinker cooler, rotary kiln, and raw material mill. By air pollution, we mean the introduction of chemicals, particles, or other harmful materials into the atmosphere which in one way or another causing damage to the development of plants and organisms. Air pollution occurs when certain substances are released into the air, which depending on the quantitative level, can be harmful to human health, animals, and the environment in general. The analysis of air shows the influence of the extractive and processing industry on the chemical composition of air. Parameters analyzed though under control such as the case of carbon dioxide, due to the increasing production capacity of cement, the production of hundreds of thousands of cubic meters of CO2 gas made CO2 production a concern. With the purchase of the latest technology by the SHARCEM Factory in Hani Elezit, the amount of air pollution has been reduced and the allowed parameters of environmental pollution have been kept under control. Air pollutants are introduced into the atmosphere from various sources which change the composition of the atmosphere and affect the biotic environment.The concentration of air pollutants depends not only on the quantities that are emitted from the sources of air pollution but also on the ability of the atmosphere to absorb or disperse these emissions. Sources of air pollutants include vehicles, industry, indoor sources, and natural resources. There are some natural pollutants, such as natural fog, particles from volcanic eruptions, pollen grains, bacteria, and so on.

A Study on Green Roofing Applied Artificial Soil Containing Recycled Materials - Focused on the Effects on the Growth of Plants by Difference of Soil Mixture Ratio - (재활용재료를 포함한 옥상녹화용 인공토양의 성능평가 - 토양배합비가 자생식물 생육에 미치는 영향을 중심으로 -)

  • Kim, Kyung-Hoon;Koh, Jeung-Hyun;Kim, Yong
    • Journal of the Korean Society of Environmental Restoration Technology
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    • v.16 no.5
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    • pp.119-130
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    • 2013
  • The objective of this study was to analyze an availability of green roof soil based on the bottom ash soil and compost using sludge derived from food factory as comparing and analysing the growth of native plants. Analysing the physical properties and chemical resistance of 12 different type mixing soils which is mainly used in green roof, selected 4 types of soil, experiments were conducted to compare plant growth. The growth status of the plant showed the most superior of the soil 13(control), next soil 9(Pearlite : Bottom Ash : Compost = 20 : 60 : 20) and soil 10(Pearlite : Zeolite : Compost = 60 : 20 : 20) This result showed that native plants grow well in the soil based on the bottom ash and compost using sludge derived from food factory, and this soil type is determined that is available the green roof soil.

Production of Yeast Biomass from Waste Brine of Kimchi Factory (김치공장의 배추 절임폐수를 이용한 효모 균체 생산)

  • Choi, Min-Ho;Park, Yun-Hee
    • Applied Biological Chemistry
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    • v.41 no.5
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    • pp.331-336
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    • 1998
  • The possibility of using waste brine from kimchi factory as a substrate for the production of the single cell protein was investigated. The growth of Pichia guilliermondii A9 isolated from waste brine was not inhibited by the NaCl up to 10% (w/v). BOD of the waste brine was reduced to one tenth after 24 hours of yeast culture. The addition of ammonium salt, phosphate, and micronutrients to the waste brine did not enhance the growth of P. guilliermondii A9. However, when the brine was enriched with juice from waste cabbage, the final cell mass increased proportionally with the amount of added organic material, suggesting a practical application for the treatment of two different types of waste produced during kimchi manufacturing.

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