• Journal of Korean Society for Atmospheric Environment
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• v.16 no.4
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• pp.381-388
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• 2000

Ceramic foam prepared with cordierite as a starting material by foam method was tested to evaluate the feasibility as a filter for the dust collection in hot gas. Two different types of agents Benzethonium chloride (BZTC, C27H42NO2Cl) and Sodium Lauryl Sulfate(SLS, CH3(CH2)11OSO3Na) were used as foaming agents in foaming process. Porosityof ceramic foam was about 80% and mean pore size were 100${\mu}{\textrm}{m}$ for SLS agent and 200 ${\mu}{\textrm}{m}$ for BZTC. It was observed that ceramic foam was composed of continuous macro-pore structure with opening windows interconnecting macro-pores. The surface of ceramic foam support of was coated with cordierite particles ranged from 20${\mu}{\textrm}{m}$ to 50${\mu}{\textrm}{m}$ Meso-pore size in the coating layer on ceramic foam was below 10${\mu}{\textrm}{m}$. While air permeability of the support increased with increasing macro-pore size coated ceramic filters showed a constant permeability without regard to the macro-pore size of the support. The permeabuilities of support varied in the range of 600$\times$10-13m2 to 1000$\times$10-13m2. For the case of coated ceramic filter it was about 200$\times$10-13m2. As a result of particle trapping test by using fly ash the particle removal efficiency was over the 99.9%.

• Journal of the Korean Ceramic Society
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• v.44 no.11
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• pp.622-626
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• 2007

Graphite is widely used in electronic industry due to its excellent electrical and thermal properties. However, graphite starts to oxidize around $400^{\circ}C$ that seriously degrades its properties. SiC coating can be applied to graphite foam to improve its high temperature oxidation resistance. In this research, SiC coating on graphite foam was made via preceramic polymer using a polyphenylcarbosilane. 20% of polyphenylcarbosilane in hexane solution was coated onto graphite by dip coating method. Thermal oxidation was carried out at $200^{\circ}C$ for crosslink of the preceramic polymer and the sample were pyrolysized at $800^{\circ}C{\sim}1200^{\circ}C$ under nitrogen to convert the preceramic polymer to SiC film. The microstructure of the SiC coating after pyrolysis was investigated using FESEM and oxidation resistance up to $800^{\circ}C$ was evaluated.

• Journal of the Korean Ceramic Society
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• v.13 no.3
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• pp.21-27
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• 1976

Foam formation of Slag-Quartz-$\textrm{Na}_2\textrm{CO}_3$ system was investigated. The foaming agent used was sulphide and sulphate compounds which are present in the slag. The microstructures and x-ray analysis of foam slag, the effect of composition and particle size of slag on the formation temperature, and foam size and distribution of slag foam were studied. The Increment of $\textrm{Na}_2\textrm{O}$ in the slag batch composition decrease the initial foam formation temperature and enhance the foam growth. The formation of temperature and soaking time had pronounced effect on the foam growth and increasing the glass phase in the slag foam.

• Journal of the Korean Ceramic Society
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• v.49 no.3
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• pp.236-240
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• 2012

The reticulated carbon foam have been used for their excellent properties in terms of thermal management which is getting important in industrial field currently. In this study, we measure the mechanical properties of the reticulated carbon foam which is heat-treated at various temperature from the prepared low-density phenol foam. Simultaneously, we observe microstructures with high resolution transmission microscope and measure the residual oxygen content of carbon foams to figure out the relationship between the apparent change of properties such as weight loss and linear shrinkage during heat treatment. In conclusion, the carbon foam heat-treated at $1400^{\circ}C$ shows the highest strength, and the mechanical behavior is believed to be strongly related to the creation of nano-size graphite crystals from the amorphous carbon during heat treatment. On the other hand, it is turned out that the weight loss occurred at the temperature under $1400^{\circ}C$ comes from the elimination of oxygen in the form of $CO_2$ or CO, but no evidence is found on weight loss mechanism at the temperature above $1400^{\circ}C$.

• Journal of the Korean Ceramic Society
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• v.14 no.4
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• pp.248-255
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• 1977

The effect of firing temperature, soaking time and batch composition upon the glass phase and pore formation as well as their distribution in slag foamed glass was investigated. Sulfur dioxide gas produced by the oxidation and reduction of metal sulfide in waterslag was attributed to foam forming agent. Slag foamed glass matrix was mainly composed of 35~60% glas phase and melilite crystalline phase. The increment of bentonite addition in batch lowered the foam forming temperature in studied system. The result showed also that the foam size distribution was broadened as th firing temperature wa inbereased.

• Journal of the Korean Ceramic Society
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• v.15 no.4
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• pp.185-192
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• 1978

The effects of slag prticle size, $Na_2SO_4$ addition and sulphide in slag to the foam formation was investigated. This investigation showed that the slag particle size and the amount of $Na_2O$ had produced effects on the size of the foam, foam distribution and firing temperatures. In addition to that the amount of sulphide loss during the firing was controlling factor for the foam formation. The smaller slag particles and higher firing temperatures increased the loss of sulphide in the slag. The addition of $Na_2SO_4$ in the slag batch was likely to inhibit the foam formation. The larger slag particles resutled in the larger foam size and tended to be increasing the batch firing temperature. The main constituents of slag formed glass consisted of wallstonite and glassy phase. It is believed that the controlling the slag particle size and the amount of $Na_2SO_4$ in the slag batch will probably be main factors in foam formation.

• Steel and Composite Structures
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• v.33 no.3
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• pp.333-346
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• 2019

Foam ceramic materials contribute to the explosion effect weakening on concrete structures, due to the corresponding excellent energy absorption ability. The blast resistance of concrete members could be improved through steel-foam ceramics as protective cladding layers. An approach for the modeling of dynamic response of steel-foam ceramic protected reinforced concrete (Steel-FC-RC) slabs under blast loading was presented with the LS-DYNA software. The orthogonal analysis (five factors with five levels) under three degrees of blast loads was conducted. The influence rankings and trend laws were further analyzed. The dynamic displacement of the slab bottom was significantly reduced by increasing the thickness of steel plate, foam ceramic and RC slab, while the displacement decreased slightly as the steel yield strength and the compressive strength of concrete increased. However, the optimized efficiency of blast resistance decreases with factors increase to higher level. Moreover, an efficient design method was reported based on the orthogonal analysis.

• Journal of the Korean Ceramic Society
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• v.51 no.6
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• pp.539-543
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• 2014

Foam type porous silicon carbide ceramics were fabricated by a polymer replica method using polyurethane foam, carbon black, phenol resin, and silicon powder as raw materials. The influence of the C/Si mole ratio of the ceramic slurry and heat treatment temperature on the porous silicon carbide microstructure was investigated. To characterize the microstructure of porous silicon carbide ceramics, BET, bulk density, X-ray Powder Diffraction (XRD), and Scanning Electron Microscope (SEM) analyses were employed. The results revealed that the surface area of the porous silicon carbide ceramics decreases with increased heat treatment temperature and carbon content at the $2^{nd}$ heat treatment stage. The addition of carbon to the ceramic slurry, which was composed of phenol resin and silicon powder, enhanced the direct carbonization reaction of silicon. This is ascribed to a consequent decrease of the wetting angles of carbon to silicon with increasing heat treatment temperature.

• Journal of ILASS-Korea
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• v.18 no.4
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• pp.196-201
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• 2013

SCR(Selective Catalytic Reduction) is a major after-treatment solution to reduce NOx emission in recent diesel engines. In this study, a metal foam is applied as an alternative SCR substrate and tested in a commercial diesel engine to compared with a conventional ceramic SCR system. Basic engine test from ND-13 mode shows that a metal foam catalyst has lower NOx conversion efficiency than a ceramic catalyst especially over $350^{\circ}C$. A metal foam catalyst has characteristics of high exhaust gas pressure before a SCR catalyst and high heat transfer rate due to its material and structure. NOx conversion efficiency of a metal foam catalyst shows an increasing tendency along with the increase of exhaust gas temperature by $500^{\circ}C$. The effect of urea injection quantity variation is also remarkable only at high exhaust gas temperature.

• Journal of the Korean Chemical Society
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• v.29 no.6
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• pp.656-663
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• 1985

A catalytic conversion of carbon monoxide has been studied in a coal combustion system. Three different catalysts were prepared by impregnating 0.2% platinum on three different types of supports, ${\gamma}-Al_2O_3$ pellets, ceramic foam and honeycomb. These catalysts have shown an excellent initial activities in the coal combustion system, but they were rapidly deactivated in repeated uses. Among these catalysts ceramic foam has shown to be better than others both in activities and durabilities. The main cause of deactivation seems to be ascribed to poisoning by zinc metal and sulfur compounds and to decrease in platinum surface area by sintering.