• Journal of the Korean Ceramic Society
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• v.46 no.6
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• pp.602-608
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• 2009

The yield is increasing as the manufacturing technology of ceramics progresses, however, there are many ceramics of poor quality due to variables upon producing ceramics. Some of those waste ceramics are recycled by sanitary ware or tile manufacturers, but most of them are filled in making environmental problem. Therefore, a research begins to recycle waste ceramic ware as alternative to some imported ceramic ware materials and to reduce environmental pollution. This study, succeeding last study which applied waste white ware as ceramic body material, aimed to solve problems of environment and materials by recycling waste ceradon generated in specially formed areas for ceramic in Gyeonggi-do such as Icheon, Yeoju and Gwangju as the ceramic body material. Consequently, the addition of waste ceramic ware into the ceramic body was judged to have limit up to 30% according to plasticity measurement. As we added shredded waste ceramic ware as much as 30% into basic ceramic body and checked its features, the pore rate and absorption rate were good to be average 4% and 3% respectively. In addition, it showed strength more than 720 kgf/$cm^2$ which is higher than existing ceradon body on the market with good sinter state; so it is judged to be available or developed as new ceramic body.

• Journal of the Korean Ceramic Society
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• v.43 no.10 s.293
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• pp.601-606
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• 2006

For the purpose of development of red color stain body, bone body which can be fired at 1180$^{\circ}C$ and has a higher degree of whiteness and transmission was developed and a property experiment depending on the content of $Fe_2O_3$ was performed. For manufacturing this body, 9% addition of bone ash to commercialized white body resulted in the best whiteness and proper physical characteristics. In an experiment of oxidized iron addition using this body as a basis, red color stain body fired up to 1150$^{\circ}C$ following the addition of 6% oxidized iron showed physical characteristics such as 5.4R color closer to theory color, 0.08% water absorption rate, 9.1% shrinkage, and 1861 kgf/$cm^2$ bending strength, which implies that this body is suitable for red color stain body.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.05a
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• pp.926-931
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• 2002

Although ceramic plates with many micro-hales are used as MCP (Micro-channel plate) for electron amplification, catalytic converters, filters, electrical insulators and thermal conductors in integrated circuits, the drilling of micro-hales in the ceramics is difficult because of their low thermal conductivity, high hardness and brittleness. Therefore, in this work, the machining of ceramic green body fellowed by sintering of green body was employed fur fabricating ceramic plates with many micro-holes. The micro-drilling of alumina green body was performed with diamond abrasive WC drills, and the cutting force w.r.t. drilling times was measured for the determination of toot life. From the investigation of the wear of micro-drill tip w.r.t. drilling times, the wear mechanism of tip during micro-drilling of ceramic green body was suggested.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.16 no.3
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• pp.127-131
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• 2006

The efflorescence mechanism of ceramic bodies with different sintering temperature was studied by quantitative analysis for the effect of various metal ions and anions. SEM and EDS characterization for efflorescence formed on the surface of the ceramic body showed that the main components of the efflorescence were Ca and S atoms. Leaching concentrations of various metal ions and anions for the ceramic bodies prepared by wet mixing with pH 7 and pH 10 were evaluated by ICP and IC analysis. The results of leaching test showed that the concentration of Ca ion at pH 7 body was eight times more than that of pH 10 body. Ca-rich efflorescence was not formed on the surface of ceramic body which prepared at pH 10 and sintered over $1100^{\circ}C$.

• Journal of the Korean Ceramic Society
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• v.43 no.12 s.295
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• pp.859-864
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• 2006

For the pressure compaction process of the ceramic powder, the green density is very different with both the ceramic body shape and the processing conditions. The density difference cause non-uniform shrinkages and deformations, and make cracks in the sintered ceramics. In this paper, Material properties of the alumina powder mixed with binder and the friction coefficient between the powder and the tool set were determined through the simple compaction experiments: Also the powder flow characteristics were simulated and the green density was analyzed during the powder compaction process with Finite Element Method (FEM). The results show that the density distributions of the green body were improved at the optimized processing condition and both the possibility of the farming crack generation and rho deformation of the sintered Alumina body were reduced.

• Journal of the Korean Ceramic Society
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• v.54 no.1
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• pp.55-60
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• 2017

An anorthite-based traditional ceramic was developed by adding secondary flux materials to a mixture of kaolin and $CaCO_3$ in order to minimize the deformation during the sintering process. Three flux materials, feldspar, talc, and frit, were evaluated by comparison with two commercial chinaware bodies. Anorthite body with glass frit exhibited poor firing shrinkage. Poor mechanical properties (modulus of rupture, MOR < 30 MPa) was observed for the bodies with feldspar. Another anorthite body was formulated with wollastonite as a Ca source. The fired body showed a MOR of 81 MPa and a shrinkage rate of 6% when wollastonite was added up to 50%. In the XRD analysis, the phase ratio between anorthite and quartz was the highest in the specimen with 50% wollastonite addition. Homogeneous and relatively small closed pores were observed in the microstructural analysis. These results suggest that a ceramic body formulated with 50% kaolin and 50% wollastonite can be fired at $1200^{\circ}C$ with a 6% firing shrinkage rate, giving rise to minimal sintering deformation.

• Journal of the Korean Ceramic Society
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• v.13 no.2
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• pp.31-38
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• 1976

Korean tremoitic talc, wollastonite and clay have been used to develop a wall tile body to appropriate to the fast firing process. Some of ceramic properties of the raw materials were investigated by X-ray diffraction, thermal analysis and chemical analysis. The body compositions were formulated from the range of 35~75% tremolitic talc, 0~30% wollastonite and 25~35% plastic clay. Thermal gravity analysis and thermal expansion were tested for each of unfired bodies to study the correlation between thermal dehydration and linear shrinkage during the firing procedure. Linear shrinkage and water absorption of the fired bodies at the various temperature were taken as a measures for determining the proper firing range of the bodies. Increasing the content of wollastonite and firing temperature, the thermal expansion of the fired body showed the gradual decrease, and the thermal expansion curves showed a tendency to straighten. These observations may be resulted from the fact that the amounts of diopside and anorthite formed were gradually increased and those of quartz relatively decreased. The optimum compositions of the wall tile bodies for fast firing are 30% clay, 10~20% wollastonite and 50~60% tremolitic talc.

• Journal of the Korean Institute of Electrical and Electronic Material Engineers
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• v.29 no.2
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• pp.84-89
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• 2016

We present the results of a study of a piezoelectric generator that generates electricity by the application of tension to an element. A device is named "EYE-type generator". The EYE-type generator consists of a rectangular ceramic and two elastic body plates that are attached to upper and lower surfaces of a ceramic. If tension is applied to both ends of the elastic body, that tension is transformed to pressure on the ceramic through a change in the form of the elastic body, causing a piezoelectric effect whereby electricity is generated by the ceramic. This generator is relatively durable because a forces are not applied directly to the ceramic. We examined dependencies of the generator's output characteristics on the size of the ceramic and elastic body. A resonance and output characteristics were analyzed by using a finite element method. The generator was fabricated based on results of the analysis, and this was attached to a frequency-controllable vibrator to measure the output characteristics. The measured results were compared with results of the simulation, and the results pointed to the practicality of the design.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.19 no.10
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• pp.81-86
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• 2020

A ceramic vacuum chamber feedthrough ceramic insulator is made of Al2O3; the manufacturing process involves filling alumina powder into a urethane mold and pressing it with a rubber press to produce a molded body. Thereafter, manufacturing is completed through primary shape processing, sintering, and secondary shape processing in the green body, which is a pressurized molding body, This work is intended to prevent defects in the first shape processing by improving the ceramic insulator in the green body, and to improve the productivity of the ceramic insulator by determining the optimal processing conditions.

• The Korean Journal of Ceramics
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• v.5 no.3
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• pp.235-238
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• 1999

In a ceramic green body, some degree of nonuniformity in density always presents. These differences in green density will appear as nonuniform shrinkage after sintering takes place. For the complex ceramic bodies with various curves and angles, therefore, it is quite difficult to foresee the final dimensions precisely after sintering. This simulation study shows that, considering the sintering process as a thermal shrinkage phenomenon, the use of NASTRAN enables to predict the precise shape of a sintered body. Based on this result, 'the reverse engineering technique' has been developed that can unfold the exact dimensions of a green body to have the desired shape after sintering. This approach will provide a simple and useful tool for ceramic engineers to fabricate complicate bodies with tight dimensional tolerances.