• Title/Summary/Keyword: center pipe

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Fundamental Study on the Development of a New Incremental Roll Forming Process for Structural Pipe Manufacturing (구조용 파이프 생산을 위한 새로운 점진적 롤 성형 공정 개발에 관한 기초 연구)

  • Son, Jong Youn;Yoon, Hee Seok;Park, Won Kyun;Shim, Do Sik
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.3
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    • pp.217-224
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    • 2017
  • Structural pipe frames are usually manufactured by complex processes, in which a straight pipe with an arbitrary cross-section is prepared via a roll-forming process and then fabricated into three-dimensional shapes by a secondary process. These conventional processes have low productivity. Recently, the inefficiency of the conventional processes has created the need to develop new forming technologies. In this study, a new incremental roll-forming process is proposed. The study is aimed at verifying the feasibility of the proposed process and investigating the fundamental process parameters using finite-element simulations. The result of the simulation demonstrates that the proposed process can be used effectively for cold fabrication of various shapes of structural pipes. In addition, the result of the investigation of parameters shows that the forming amount, number of roll sets, and distance between roll sets are significant factors to be considered in resolving dimensional errors of the product and improving its quality.

Construction Method and Control System of the Heat of Hydration for Inchon International Airport Elevated Road Way (인천국제공항 여객터미널 전면 고가 교량 공사 시공방법 및 수화열 대책)

  • 임채만;박명웅;조용기;조선규;김은겸
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.10a
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    • pp.869-881
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    • 1999
  • Inchon International Airport Elevated Road Way is located between the Passenger Terminal Building and Transportaion Center which are Inchon International Airport core construction projects. The deck of the bridge is consists of 5-span or 6-span continuous pre-stressed concrete slab. Steel form has been used to enhance the quality of texture on concrete slab. Steel form has been used to enhance the quality of texture on concrete surface, lower surface of deck slab with the two way arch has been manufactured by highly professional manner in order to get an beautiful exterior architectural looks. The prestressed concrete deck slab is mass concrete structures with a high-specified concrete strength and a varying section in the range of 0.95-2.8m thickness. Therefore high risks of thermal cracking occurrence by heat of hydration highly are expected. To resolve such problem, we adopted type 1 cement and pipe cooking method at construction site through mass concrete specimen test and 3-dimensional analysis. For Pipe cooling we used 25mm diameter stainless pipes with wrinkles. Cooling pipe with spacing 50-60cm has been installed. And continuous pipe cooling with cooling water of 15$^{\circ}C$ was conducted for 2days. In present 8 span of all 29 spans construction has been completed. No thermal cracking heat hydration has been observed yet.

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An Experimental Study on the Flow-rate and Velocity Profile of Air Flow in the Smooth Pipe (매끈한 관내 공기유동에서 유량과 속도분포에 관한 실험적 연구)

  • Park, Sang-Eun
    • The KSFM Journal of Fluid Machinery
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    • v.5 no.4 s.17
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    • pp.54-60
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    • 2002
  • Experimental study was conducted to obtain the air velocity profiles in turbulent pipe flow. The acrylic smooth pipe (${\phi}=80mm$) was used for the test section of the flow loop. It was known that the velocity profiles of turbulent flow were different with Reynolds numbers and the viscous sublayer was usually quite thin. The following conclusions were drawn from the experimental investigations. Maximum velocity of the pipe center and flow-rate are useful for the duct design on the spot. The velocity profiles of high Reynolds number was flatter than those of low Reynolds number. It was known that the exponent, n, for power-law velocity profiles was $6{\sim}9$ depending on Reynolds number ranging from $10^4$ to $10^5$ in the turbulent flow, However, in this experiment study, it was $9{\sim}14$ depending on Reynolds number ranging from 17,000 to 123,727 in the turbulent flow, and $1.7{\sim}3.5$ depending on Reynolds number ranging from 2,442 to 4,564 in the transition region.

Analysis of Mackerel Sorting Performance for Development of Automatic Mackerel Grader (고등어 자동 선별기 개발을 위한 고등어 선별 성능 분석)

  • Jun, Chul-Woong;Sohn, Jeong-Hyun;Choi, Myung Gu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.3
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    • pp.115-121
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    • 2016
  • A mackerel grader is a machine for sorting mackerel according to size. In this study, the dynamic deflection and optimal sorting simulation of a mackerel grader was carried out by using multi-body dynamics. To analyze the dynamic deflection of the roller, RecurDyn, a multi-body dynamics analysis program, was used. The dynamic deflection of the roller pipe was analyzed according to the inclination of the roller pipe. When the inclination of the roller pipe was 30 degrees, the roller indicated the maximum deflection of about 6.3 mm at the center of the mass. To simulate the mackerel sorting, the mackerel grader machine was modeled, and the contact simulation between the mackerel model and the rotating roller pipe was carried out. When the inclination of the roller frame was 7 degrees, the mackerel grader indicated optimal sorting performance.

Effect of Restraint of Pressure Induced Bending on Crack Opening Evaluation for Circumferential Through-Wall Cracked Pipe (원주방향 관통균열 배관의 균열열림 평가에 미치는 압력유기굽힘의 구속효과)

  • Kim, Jin-Won;Park, Chi-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.11
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    • pp.1873-1880
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    • 2001
  • The effects of restraint of pressure induced bending(PIB) on crack opening for circumferential through-wall crack in a pipe were investigated. In this study, the elastic and elastic-plastic finite element analyses were performed to evaluate crack opening displacement(COD) for various restraint conditions and crack size. The results showed the restraint of PIB decreased crack opening for a given crack size and tensile stress, and the decrease in crack opening was considerable for large crack and short restraint length. A1so, the effect was more significant in tole results of elastic-plastic analysis compared with in the elastic analysis results. In the elastic-plastic analysis results, tole restraint effect was increased with increasing applied tensile stress corresponding to internal pressure. Additionally, the restraint effect on COD was independent on the variation in pipe diameter and decreased with increasing pipe thickness, and It depended on not total restraint length but shorter restraint length for non-symmetrically restrained.

Parametric Study of the Vibration Transmissibility for the Rubber Mount of the Seawater-Conveying Pipe in a Ship (선박의 해수 이송 배관용 고무 마운트의 진동 전달률에 대한 파라미터 연구)

  • Han, Hyung-Suk;Jeong, Weui-Bong
    • Journal of the Society of Naval Architects of Korea
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    • v.46 no.3
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    • pp.290-302
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    • 2009
  • Pipe system widely used in a ship is usually attached to the hull of a ship, and its vibration lead to structure-borne noise. Rubber mount is usually used as a vibration isolator of a pipe in a ship. In this paper, the effects of several factors, besides the stiffness and damping of the rubber mount, on vibration-isolating performance are taken into consideration. The parameters considered in this paper are hardness of the rubber material, painting on the rubber and deformation from clamping. Through the results of parametric study, the effective specifications of rubber mount are suggested to improve vibration-isolating performance. The performance under fluid flowing condition is calculated numerically and verified experimentally.

Large-eddy Simulation of Transient Turbulent Flow in a Pipe (관 내 과도 난류유동에 대한 대형와 모사)

  • Jung, Seo-Yoon;Chung, Yong-Mann M.
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.32 no.9
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    • pp.720-727
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    • 2008
  • Time delay effects on near-wall turbulent structures are investigated by performing a large-eddy simulation of a transient turbulent flow in a pipe. To elucidate the time delay effects on the near-wall turbulence, we selected the dimensionless acceleration parameter which was used in the previous study. Various turbulent statistics revealed the distinctive features of the delay. It was shown that the dynamic Smagorinsky model is valid to capture the alterations of the turbulence physics well. A dimensionless time for the responses of the flow quantities was introduced to give the detailed information on the delay of the nearwall turbulence. The conditionally-averaged flow fields associated with Reynolds shear stress producing events show that sweep and ejections are closely related to the delays of the turbulence production and the turbulence propagation toward the pipe center. The present study suggested that the enhanced anisotropy of the turbulence in the initial and transient stages would be a challenging problem to standard turbulence models.

Finite Element Analysis Study of CJS Composite Structural System with CFT Columns and Composite Beams (CFT기둥과 합성보로 구성된 CJS합성구조시스템의 유한요소해석 연구)

  • Moon, A Hae;Shin, Jiuk;Lim, Chang Gue;Lee, Kihak
    • Journal of the Earthquake Engineering Society of Korea
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    • v.26 no.2
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    • pp.71-82
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    • 2022
  • This paper presents the effect on the inelastic behavior and structural performance of concrete and filled steel pipe through a numerical method for reliable judgment under various load conditions of the CJS composite structural system. Variable values optimized for the CJS synthetic structural system and the effects of multiple variables used for finite element analysis to present analytical modeling were compared and analyzed with experimental results. The Winfrith concrete model was used as a concrete material model that describes the confinement effect well, and the concrete structure was modeled with solid elements. Through geometric analysis of shell and solid elements, rectangular steel pipe columns and steel elements were modeled as shell elements. In addition, the slip behavior of the joint between the concrete column and the rectangular steel pipe was described using the Surface-to-Surface function. After finite element analysis modeling, simulation was performed for cyclic loading after assuming that the lower part of the foundation was a pin in the same way as in the experiment. The analysis model was verified by comparing the calculated analysis results with the experimental results, focusing on initial stiffness, maximum strength, and energy dissipation capability.