• Title/Summary/Keyword: cement production

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Properties of Fresh Mortar Mixed with Steel Furnace Slag Powder (제강슬래그 분말을 혼입한 굳지 않은 모르타르의 특성)

  • Lee, Jeong-Taek;Lee, Sang-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.11a
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    • pp.33-34
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    • 2023
  • Currently, research on construction materials using industrial by-products is being conducted in the Inhan construction industry due to CO2 emissions during the cement production process and a shortage of aggregates. Among these, research has been conducted to use steel furnace slag as an aggregate by reducing the reactivity of free-CaO, which has the characteristic of expanding through open storage, aging, and rapid cooling. However, research on the use of powder as a cement admixture or substitute is insufficient. Therefore, this study aims to analyze the properties of fresh mortar using steel furnace slag powder. The mixing ratio of steel furnace slag powder was divided into three levels: 0, 20, and 40 (%), and the test items were flow and unit weight. The experimental results showed that as the mixing ratio of steel furnace slag powder increased, flow and unit weight tended to increase. Therefore, it is expected to have a positive effect on improving workability or strength as a cement admixture.

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A Study on the Possibility of Using Cement Raw Material through Chemical Composition Analysis of Pond Ash (화력 발전소 매립 석탄회의 화학성분 분석을 통한 시멘트 원료 활용 가능성 연구)

  • Lee, Jae-Seung;Noh, Sang-Kyun;Suh, Jung-Il;Shin, Hong-Chul
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.6
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    • pp.180-188
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    • 2020
  • To replace Japanese coal ash used in the domestic cement production and to recycle large quantities of domestic pond ash, it is essential to develop the technologies for quality control of cement by using the domestic pond ash. Thus, in this study, the feasibility of using the pond ash as a raw material for cement was investigated through chemical composition and microstructure analysis. As a result, most of the domestic pond ash contained slightly more Fe2O3, chloride, and unburned carbon contents than Japanese coal ash. In particular, the contents of chloride were considerably low in the pond ash that was transferred to fresh water or collected from surface of landfill area. However, since circulating fluidized bed boiler coal ash had relatively high SO3 contents causing durability problems of cement, it was not suitable for use as a raw material for cement. Thus, to replace Japanese coal ash with the domestic pond ash, it is necessary to introduce the adjustment of mixture proportion of cement raw materials and the process of removing chloride in the pond ash.

Properties of recycled steel fibre reinforced expanded perlite based geopolymer mortars

  • Celikten, Serhat
    • Advances in concrete construction
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    • v.13 no.1
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    • pp.25-34
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    • 2022
  • The production of geopolymer is considered as a cleaner process due to much lower CO2 emission than that from the production of Portland cement. This paper presents a study of the potential use of recycled steel fibre (RSF) coming from the recycling process of the old tires in geopolymer mortars. Ground expanded perlite (EP) is used as a source of alumino-silicate and sodium hydroxide (NaOH=5, 10, 15, and 20M) is used as alkaline medium for geopolymer synthesis. RSFs were added to the mortar mixtures in four different volume fractions (0, 0.5, 1.0, and 1.5% of the total volume of mortar). The unit weight, ultrasound pulse velocity, flexural and compressive strength of expanded perlite based geopolymer mortar (EPGM) mixtures were determined. The microstructures of selected EPGMs were examined by scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) analyses. The optimum molarity of sodium hydroxide solution was found to be 15M for geopolymer synthesis by EP. The test results revealed that RSFs can be successfully used for fibre-reinforced geopolymer production.

Sulfuric acid and Hydrochloric acid resistance properties of Light Weight Matrix Based on Blast furnace slag (고로슬래그 기반 경량 경화체의 황산 및 염산 저항 특성)

  • Kim, Weon-Jeong;Lee, Seung-Ho;Park, Sun-Gyu;Lee, Sang-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.11a
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    • pp.137-138
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    • 2015
  • The use of the cement and increased with the recent development of the construction industry. If the cement is the environmental problems caused by generating a large quantity of CO2 and the production process. Accordingly, this study is the test to determine the sulfuric acid and hydrochloric acid resistance properties of the Light weight matrix product of blast furnace slag-based light. A result, the compression strength of the sulfuric acid and hydrochloric acid immersion showed alower strength than the Plain.

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An Experimental Study on the Properties of Concrete using Bottom Ash according to Water-Cement Ratio (물시멘트비에 따른 바텀애시를 사용한 콘크리트의 특성에 관한 실험적 연구)

  • 이종호;김재환;김용로;강석표;최세진;김무한
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2002.05a
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    • pp.57-60
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    • 2002
  • Recently, the coal ash production has been increased by increase of consumption of electric power. So it is important to find a reclaimed place and treatment utility for treating coal ash. Accordingly, in this study we performed an experimental study to compare and analyze the Properties of concrete according to W/C and bottom ash replacement ratio. As a result of this study, it was found that the bleeding content was decreased according to decrease of W/C and increase of bottom ash replacement ratio, and the compressive strength of concrete using bottom ash was similar to plain concrete(replacement ratio 0%).

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Strength Characteristics of No-Fine Concrete Containing Recycled Aggregates (재생골재를 함유한 무잔골재 콘크리트의 강도특성)

  • 김태근;이광명;김낙경;고용일
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10c
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    • pp.1-6
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    • 1998
  • Recently, as to destruction and renovation of aged building, waste concretes have been reclaimed near foreshore and filled up underground. Recycling demolished concrete as aggregate helps to settle economic and environmental problems of obtaining superior aggregates from natural sources and to dispose waste concretes. An experimental study was carried out to investigate the strength characteristics of no-fine concrete containing recycled aggregates. The cement-aggregate weight ratios of 1: 5, 1: 6, 1: 7 and water-cement ratios of 30, 35, 40, 45% were chosen for the mix design of no-fine concretes. The compressive and splitting tensile strength at 7 and 28 days were measured for 12 different mixes. On the basis of test results, the optimum mix proportion of no-fine concrete containing recycled aggregates was determined and applied to the production of retaining wall block.

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A Study on the Development of the Prefoamed Lightweight Cellular Concrete using Expansive Admixture for On-Dol system Floor (팽창성 혼화제를 이용한 온돌단열용 경량기콘크리트의 제조 및 생산 시스템에 관한 연구)

  • 정성철;김범수;김기동
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.04a
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    • pp.825-830
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    • 1999
  • The purpose of this study is to improve overall performance of prefoamed lightweight cellular concrete for On-Dol system floor. This study includes 4 sections as follows. \circled1 Analysis of the structural characteristics of On-Dol System focusing on the lightweight cellular concrete insulation layer. \circled2 Establishment of the mixing design equations. \circled3 Development of some admixtures used with foaming agent. \circled4 Improvement of the equipment for onsite production. This study has proven that, compared with the current existing one, the newly developed lightweight cellular concrete has been reduced the usage of cement by 20% and the cracks caused by cement drying shrinkage up to 80% but has shown the increased compression strength by 20% at 7 days curing period. The volume contraction of freshly prepared cellular concrete by the loss of foam was hardly found in newly developed lightweight cellular concrete.

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Chemical resistance of Non-Sintered Cement Mortar using Inorganic Industrial Wastes as activator (무기계 산업폐기물을 자극제로 이용한 비소성 시멘트 모르타르의 내화학성)

  • Mun Kyoung Ju;Lee Chol Woong;Park Won Chun;Soh Yang Seob
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.11a
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    • pp.607-610
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    • 2005
  • If cement can be manufactured with industrial byproducts such as granulated blast furnace slag(GBFS), phosphogypsum(PG), and waste lime(WL) instead of clinker as its counterproposal, there would be many advantages, including maximum use of these industrial byproducts for high value-added resources, conservation of natural resources and energy by omitting the use of clinker, minimized environmental pollution problems caused by $CO_2$ discharge, and reduction of the production cost. This research investigates the chemical resistance of NSC mortar added PG and WL to GBFS as sulfate and alkali activators. The result of experiment of chemical resistance, showed that NSC is very excellent in acid resistance and seawater resistanc. Such a reasons are that the hydrate like CSH gel and ettringite formed dense pore structure of NSC matrix.

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Chloride ion Permeability of Non-Sintered Cement Concrete using Inorganic Industrial Wastes as activator (무기계 산업폐기물을 자극제로 이용한 비소성 시멘트 콘크리트의 염소이온 침투 저항성)

  • Mun, Kyoung-Ju;Lee, Chol-Woong;Park, Won-Chun;So, Seung-Young;Soh, Yang-Seob
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05b
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    • pp.453-456
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    • 2006
  • If cement can be manufactured with industrial byproducts such as granulated blast furnace slag(GBFS), phosphogypsum(PG), and waste lime(WL) instead of clinker as its counterproposal, there would be many advantages, including maximum use of these industrial byproducts for high value-added resources, conservation of natural resources and energy by omitting the use of clinker, minimized environmental pollution problems caused by CO2 discharge, and reduction of the production cost. This research investigates the chloride ion permeability of NSC concrete added PG and WL to GBFS as sulfate and alkali activators. The result of experiment of chloride ion permeability, showed that NSC is very excellent in seawater resistance. Such a reasons are that the hydrate like CSH gel and ettringite formed dense pore structure of NSC matrix.

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Construction technology of the massive bottom slab placed by $23,000m^3$ concrete quantity ($23,000m^3$ 대용량 바닥스래브 콘크리트의 시공기술)

  • 권영호;이현호;하재담
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.05a
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    • pp.1035-1040
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    • 2003
  • This research investigates the actual data and construction technology of the massive bottom slab placed by $23,000m^3$ concrete quantity in site of the in-ground type LNG receiving terminal having 20,000kl storage capacity. The purpose of this study is to determine the optimum mix design and control the actual concreting procedures including concrete production, transportation, placement, vibrating and curing in site. For this purpose, the optimum mix design using ternary blended cement(furnace slag cement+fly ash) and under piping method having 11 gates and 7 distributors are selected. As test results of actual construction, concrete placement is finished during 68hours with good success and obtained the good quality of the fresh and hardened concrete including slump, air contents, no-segregation, compressive strength and low hydration heat. Also, actual data for all of concrete procedures are proved successful and satisfied with our specifications.

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