• Title/Summary/Keyword: cement mortar and paste

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An Experimental Study to Determine the Mechanical Properties of Recycled Aggregate Separated from Demolished Concrete and Recycled Aggregate Concrete (폐 콘크리트에서 분리된 재생골재와 재생콘크리트의 공학적 특성규명을 위한 실험적 연구)

  • 전쌍순;이효민;황진연;진치섭;박현재
    • The Journal of Engineering Geology
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    • v.13 no.3
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    • pp.345-358
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    • 2003
  • Recently, the reuse of coarse aggregate derived from demolished concrete was introduced into practice with two environmental aspects: protection of natural sources of aggregate and recycling of construction waste. However, recycled aggregate has been used for the very limited application such as subbase material for pavement and constructional filling material because it was considered as low quality constructional materials. In the present study, in order to examine the possibility that recycled aggregate can be used for concrete mixing, we conducted various experimental tests to identify mineralogical, chemical and mechanical properties of recycled aggregate and to determine the workability and mechanical properties of recycled aggregate concrete (RAC). The cement paste and mortar contained in recycled aggregate significantly affect the basic mechanical properties of aggregate and the workability and mechanical properties of RAC. However, RCA mixed with the proper replacement ratio of recycled aggregate shows the comparable compressive strength and freeze and thaw resistance to those of normal concrete. Therefore, it is considered that recycled aggregate can be widely used for concrete if the cement paste and mortar can be efficiently removed from recycled aggregate and/or if the effective replacement ratios of recycled aggregate are applied for mixing concrete.

An experimental study on strength of hybrid mortar synthesis with epoxy resin, fly ash and quarry dust under mild condition

  • Sudheer, P.;Muni Reddy, M.G.;Adiseshu, S.
    • Advances in materials Research
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    • v.5 no.3
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    • pp.171-179
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    • 2016
  • Fusion and characterization of bisphenol-A diglycidyl ether based thermosetting polymer mortars containing an epoxy resin, Fly ash and Rock sand are presented here for the Experimental study. The specimens have been prepared by means of an innovative process, in mild conditions, of commercial epoxy resin, Fly ash and Rock sand based paste. In this way, thermosetting based hybrid mortars characterized by a different content of normalized Fly ash and Rock sand by a homogeneous dispersion of the resin have been obtained. Once hardened, these new composite materials show improved compressive strength and toughness in respect to both the Fly ash and the Rock sand pastes since the Resin provides a more cohesive microstructure, with a reduced amount of micro cracks. The micro structural characterization allows pointing out the presence of an Interfacial Transition Zone similar to that observed in cement based mortars. A correlation between micro-structural features and mechanical properties of the mortar has also been studied.

The Development of Multi Stage Separation Ball Mill for Producing Recycled Aggregate (순환 골재 생산을 위한 다단 박리형 볼밀 시스템 개발)

  • Lee, Han-Sol;Yu, Myouing-yuol;Lee, Hoon
    • Resources Recycling
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    • v.30 no.5
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    • pp.17-24
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    • 2021
  • Natural aggregate regular exploitation has led to environmental and resource depletion issues; consequently, construction waste has become an important raw material in the supply of aggregate smoothly. The recycled aggregate produced in the most of recycled aggregate processing company in Korea has a high adhesion ratio of cement paste and mortar, which affects the water absorption ratio and density. Therefore, the quality of recycled aggregate needs to be improved. In this study, we improved the quality of recycled aggregate through the use of a multistage separation ball mill. This ball mill has a sieve which protects the ball mix and improves the motion. Products produced by using multistage separation ball mill were compared with various quality standard for utilization as recycle aggregate. Finally, we confirmed that the multistage separation ball mill can efficiently separate cement paste and mortar from natural aggregate and that it is suitable for the production of recycled aggregates.

A Basic Study for evaluation on the Elastic Modulus of Recycled Aggregate Concrete by using Composite Model (복합이론에 의한 순환골재 콘크리트의 탄성계수 평가에 관한 기초적 연구)

  • Kim, Hyun-Wook;Kim, Ji-Yoon;Kim, Wan-ki;Park, Won-Jun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.11a
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    • pp.73-74
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    • 2012
  • The elastic modulus of recycled aggregate concrete (RAC) can be evaluated by using composite models with experiment. In this study, Hashin's composite model was adapted to evaluate elastic modulus considering physical properties of recycled coarse aggregate (RCA) that mortar is attached. Elastic modulus testes for cement paste, mortar and recycled coarse aggregate concrete were carried out considering W/C and recycled coarse aggregate content rate. As a result, the elastic modulus of RAC was evaluated comparing with both experiment results and the existing estimation formula. Those can be used for further studies as a preliminary data.

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The Inhibition Effect of Alkali-Silica Reaction in Concrete by Pozzolanic Effect of Metakaolin (메타카오린의 포조란 효과에 의한 콘크리트 내 알칼리-실리카 반응 억제 효과)

  • Lee Hyomin;Jun Ssang-Sun;Hwang Jin-Yeon;Jin Chi-Sub;Yoon Jihae;Ok Soo Seok
    • Journal of the Mineralogical Society of Korea
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    • v.17 no.3
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    • pp.277-288
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    • 2004
  • Alkali-silica reaction (ASR) is a chemical reaction between alkalies in cement and chemically unstable aggregates and causes expansion and cracking of concrete. In the Present study, we studied the effects of metakaolin, which is a newly introduced mineral admixture showing excellent pozzolainc reaction property, on the inhibition of ASR. We prepared mortar-bars of various replacement ratios of metakaolin and conducted alkali-silica reactivity test (ASTM C 1260), compressive strength test and flow test. We also carefully analyzed the mineralogical changes in hydrate cement paste by XRD qualitative analysis. The admixing of metakaolin caused quick pozzolanic reaction and hydration reaction that resulted in a rapid decrease in portlandite content of hydrated cement paste. The expansion by ASR was reduced effectively as metakaolin replaced cement greater than 15%. This resulted in that the amounts of available portlandite decreased to less than 10% in cement paste. It is considered that the inhibition of ASR expansion by admixing of metakaolin was resulted by the combined processes that the formation of deleterious alkali-calcium-silicate gel was inhibited and the penetration of alkali solution into concrete was retarded due to the formation of denser, more homogeneous cement paste caused by pozzolanic effect. Higher early strength (7 days) than normal concrete was developed when the replacement ratios of metakaolin were greater than 15%. And also, late strength (28 days) was far higher than normal concrete for the all the replacement ratios of metakaolin. The development patterns of mechanical strength for metakaolin admixed concretes reflect the rapid pozzolanic reaction and hydration properties of metakaolin.

A Study on the Properties of Mortar with Recycled Fine Aggregate (순환잔골재를 사용한 모르타르의 제물성에 관한 실험적 연구)

  • Moon, Dae-Joong;Choi, Jae Jin
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.4 no.1
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    • pp.96-100
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    • 2009
  • The properties of recycled fine aggregates which had different source concrete were examined by mortar test. With higher strength of source concrete, specific gravity of recycled fine aggregate was higher and absorption of recycled fine aggregate was lower due to reduction of the volume of adhered cement paste. The compressive strength and flexible strength of mortar with recycled fine aggregate were affected by the interface boundary of new mortar and the strength of adhered mortar. Strength development of mortar with recycled fine aggregate reduced because recycled fine aggregate become a porous material with the smaller strength of source concrete. The drying shrinkage of mortar was about$800{\sim}2000{\mu}m/m$. It was about 1.5 times than that of mortar with natural fine aggregate. Relative dynamic modulus of elasticity was a similar level with that of mortar with natural fine aggregate.

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Effects of Calcium Aluminate Compounds on Hydration of BFS

  • Song, Hyeon-jin;Kang, Seung-Min;Jeon, Se-Hoon;Kim, Jung-Won;Song, Myong-Shin
    • Journal of the Korean Ceramic Society
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    • v.52 no.6
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    • pp.483-488
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    • 2015
  • Blast furnace slag(BFS) is well known for its hardening mechanism in ordinary Portland cement with alkali activation due to its latent hydraulic property. The possibility of using calcium compound as activator for BFS has been investigated in this study. The hydration properties of calcium compound activated BFS binders were explored using heat of hydration, powder X-ray diffraction and compressive strength testing. Heat of hydration results indicate that the hydration heat of BFS is lower than OPC paste by about 50%. And ettringite as hydration product was formed continuously as the calcium sulfate was decreased. The maximum compressive strength of hardened BFS mortar at 28 days is confirmed to be 83% as compared with hardened OPC mortar.

Mechanical strengths of self compacting concrete containing sawdust-ash and naphthalene sulfonate

  • Elinwa, Augustine U.;Mamuda, Mamuda;Ahmed, M.
    • Advances in concrete construction
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    • v.2 no.4
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    • pp.301-308
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    • 2014
  • The present research work is on the effect of sawdust ash (SDA) on the mechanical strengths of self compacting concrete (SCC) using naphthalene sulfonate (NS) as a plasticizer. Experiments on compressive, flexural and splitting tensile strengths are conducted and the data analyzed using the Minitab 15 software. The results showed that SDA can defer the reaction of cement hydration and prolong the setting times of cement paste. This was very much pronounced on the flexural and splitting tensile strengths at 90 days of curing which are 36 % and 33 % higher than the control strengths, respectively. The study has proposed strength relations of mortar compressive strength with the flexural and splitting tensile strengths and these are, 5 and 7 times respectively. The flexural strength is 1.5 times that of the splitting tensile. Finally, linear models were developed on these relationships.

Fundamental Study on the Strength and Durability of Ultra-high Strength Concrete (초고강도 콘크리트의 강도 및 내구특성에 대한 기초적 연구)

  • Kang Seong Mook;Choi Jae Jin;Yoo Jung Hoon;Choi Doo Sun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.11a
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    • pp.395-398
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    • 2005
  • In recent years, the applications of high-strength concrete have increased, and high-strength concrete has now been used in many parts of the world. The growth has been possible as a. result of recent developments in material technology and a demand for higher-strength concrete in Korea. In this study, we have an object to produce the ultra-high strength concrete(Super-Con) of over 100MPa with low price materials. First, the binders for Super-Con should be selected by the tests; setting time of paste, flow value and strength of mortar. From the test results, the binders are blended with ordinary portland cement, pulverized portland cement and silica fume. Fundamentally the compressive strength, frost resistance and chloride resistance are investigated.

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The Physical Properties of Cement Containing Melamine-type Superplasticizer obtained Various Synthetic Conditions (다양한 합성조건에서 얻어진 멜라민계 고유동화제가 함유된 시멘트의 물리적 특성)

  • Yoon, Sung-Won;Shin, Kyoung-Ho
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.11a
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    • pp.415-418
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    • 2005
  • Nowadays the three major commercially available of organic chemical admixtures are modified lignosulfonates(LS), sulfonated naphthalene-formaldehyde resins (SNF) and sulfonated melamine-formaldehye (SMF). In this study, various sulfonated melamine-formaldehyde (SMF) superplasticizers were synthesized via four synthetic steps. Hydroxymethylation (Step 1), Sulfonation (Step 2), Polymerization (Step 3) and Neutralization and Stabilization (Step 4). In this synthesis of SMF, reaction conditions such as the mole ratio of melamine to formaldehyde and the amount of acid catalyst were changed. After application of SMF superplasticizer to cement paste and mortar, the physical properties including workability, slump loss, compressive strength were compared.

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