• Title/Summary/Keyword: cement mortar and paste

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Electrical Impedance Response Model of Concrete in Setting Process (응결 과정 콘크리트의 전기 임피던스 응답 해석 모델)

  • Shin, Sung Woo;Hwang, Garam;Lee, Chang Joon
    • Journal of the Korean Society of Safety
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    • v.29 no.5
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    • pp.116-122
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    • 2014
  • Assessment of setting process of concrete is important as it provides useful information to schedule concreting work in construction site. Electrical impedance measurement method, which utilizes the change of electrical resistance of concrete, has been applied to assess setting process of cement-based materials. However, the applicability of the method has been demonstrated only for cement paste and mortar. The main purpose of this research is to develop the electrical impedance based setting process assessment for concrete. To this end, electrical impedance response model for concrete should be developed in advance since it is essential to estimate the electrical resistance of concrete from measured impedance response. The electrical resistance of concrete is a key parameter for the setting process assessment. In this study electrical impedance responses of the concrete in setting process are measured and analyzed. Thereby, an electrical impedance response model of the liquid state concrete is developed and schematically validated.

Microstructural Study of Mortar Bar on Akali-Silica Reaction by Means of SEM and EPMA Analysis (알칼리-실리카 반응에 의한 모르타르 봉의 SEM과 EPMA 분석을 통한 미세구조 연구)

  • Jun, Ssang-Sun;Lee, Hyo-Min;Jin, Chi-Sub
    • Journal of the Korea Concrete Institute
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    • v.21 no.4
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    • pp.531-537
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    • 2009
  • In this study alkali reactivity of crushed stone was conducted according to the ASTM C 227 that is traditional mortar bar test, and C 1260 that is accelerated mortar bar test method. The morphology and chemical composition of products formed in mortar bar, 3 years after the mortar bar tests had been performed, were examined using scanning electron microscopy (SEM) with secondary electron imaging (SEI) and electron probe microanalysis (EPMA) with backscattered electron imaging (BSEI). The crushed stone used in this study was not identified as being reactive by ASTM C 227. However, mortar bars exceeded the limit for deleterious expansion in accelerated mortar bar test used KOH solution. The result of SEM (SEI) analysis, after the ASTM C 227 mortar bar test, confirmed that there were no reactive products and evidence of reaction between aggregate particles and cement paste. However, mortar bars exposed to alkali solution (KOH) indicated that crystallized products having rosette morphology were observed in the interior wall of pores. EPMA results of mortar bar by ASTM C 227 indicated that white dots were observed on the surface of particles and these products were identified as Al-ASR gels. It can be considered that the mortar bar by ASTM C 227 started to appear sign of alkali-silica reaction in normal condition. EPMA results of the mortar bar by ASTM C 1260 showed the gel accumulated in the pores and diffused in to the cement matrix through cracks, and gel in the pores were found to be richer in calcium compared to gel in cracks within aggregate particles. In this experimental study, damages to mortar bars due to alkali-silica reaction (ASR) were observed. Due to the increasing needs of crushed stones, it is considered that specifications and guidelines to prevent ASR in new concrete should be developed.

Alkali-Silica Reaction of Mortar Containing Waste Glass Aggregates (폐유리 골재를 혼입한 모르터의 알칼리 실리카 반응에 관한 연구)

  • 박승범;이봉춘;권혁준
    • Journal of the Korea Concrete Institute
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    • v.13 no.3
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    • pp.213-220
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    • 2001
  • Incorporation of wastes glass aggregate in mortar may cause crack and this may result in the strength reduction due to alkali-silica reaction(ASR) and expansion. The purposes of this study were to investigate the properties of alkali-silica expansion and strength loss through a series of experiments which had a main experimental variables such as waste glass aggregate contents, glass colors, fiber types, and fiber contents. The steel fibers and polypropylene fibers were used for constraining the ASR expansion and mortar cracking. From the result, green waste glass was more suitable than brown one because of low expansion. And in this accelerated ASTM C 1260 test of waste glass, pessimum content can not be found. Also, when used the fibers with waste glass, there is an effect on reduction of expansion and strength loss due to ASR between the alkali in the cement paste and the silica in the waste glass. Specially, adding 1.5 vol.% of steel fiber to 20% of waste glass, the expansion ratio was reduced by 40% and flexural strength was developed by up to 110% comparing with only waste glass(80$\^{C}$ H$_2$O curing).

Structure and physical properties of the earth crustal material in the middle of Korean Peninsula : A study on the prescription of standard test by mortar-bar method (한반도 중부권 지각물질의 구조와 물성연구 : 콘크리트 공시체에 의한 표준시험 규정에 대하여)

  • 정진곤;유신애
    • The Journal of Engineering Geology
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    • v.5 no.2
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    • pp.193-200
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    • 1995
  • It has been well known that the alkali-aggregate reaction between the aggregates and cement paste is one of the reasons of a concrete siructre expansion. Because of a serious demage on the concrete stnicture from the expansion, in many countries, the safety of the materials is checked in laboratory by mortar-bar test and the upper limit of expansion in length is 0.1%. The prescriptions are presented in the ASTM C227 and 490 of U.S. which has been international currency and in the KS Handbook F2503, F2546 and L5107 of Korea published by Korean Standards Association. Both of the prescriptions are almost same in their contents. Actually, in the process of preparing and measuring the mortar-bar according to the prescription mentioned above, it seems that there are no problems for its own purpose but a few points are found to be improved upon the methods to increase the accuracy for laboratory work as follows. 1. The prescription of blending ratio(aggregate, cement and water) should be noted by volume not by weight. 2. It is unreasonable to measure the initial length of mortar bars after 24$\pm$2 hours at once regardless the kind of aggregates. 3. It may bring about errors in calculating the expansion ratio under the condition of the denominator value fixed as 254mm. 4. The measuring methods of specific gravity are selected according to the purposes but the pure specific gravity displays the highest accuracy among them.

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Fluidity Performance Evaluation of Low Viscosity Typed Superplasticizer for Cement-Based Materials Incorporating Supplementary Cementitious Materials (혼화재료를 치환한 시멘트 계열 재료에 대한 저점도형 고성능 감수제의 유동 성능 평가)

  • Son, Bae-Geun;Lee, Hyang-Seon;Lee, You-Jeong;Han, Dong-Yeop
    • Journal of the Korea Institute of Building Construction
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    • v.19 no.3
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    • pp.219-228
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    • 2019
  • The aim of the research is to provide a fundamental data of low viscosity typed superplasticizer (SP) on cement-based materials incorporating various supplementary cementitious materials (SCMs). As a relatively new product, low-viscosity typed SP has introduced for high performance concrete with high viscosity due to its high solid volume fraction with various SCMs. However, there are not enough research or reports on the performance of the low viscosity typed SP with cement-based materials incorporting SCMs. hence, in this research, for cement paste and mortar, fluidity and rheological properties were evaluated when the mixtures contained various SCMs such as fly ash, blast furnace slag, and silica fume. From the experiment conducted, it was checked that the low viscosity typed superplasticizer decreased the plastic viscosity of the mixture as well as the yield stress. From the results of this research, it is expected to contribute on introduction of new type SP for high performance concrete or high-viscous cementitious materials.

The Effect of Recycled Aggregate Produced by the New Crushing Device with Multi-Turn Wings and Guide Plate on the Mechanical Properties and Carbonation Resistance of Concrete (다중 회전 날개 및 가이드 판 설치 파쇄장치를 통해 제작된 순환골재가 콘크리트의 역학적 특성 및 탄산화 저항성에 미치는 영향)

  • Cho, Sung-Kwang;Kim, Gyu-Yong;Eu, Ha-Min;Kim, Yong-Rae;Lee, Chul-Min
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.2
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    • pp.135-142
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    • 2021
  • In this work, multi-turn wings and guide plates are installed on recycled aggregate crushing devices to improve existing low recycled aggregate quality. Simulation analysis to evaluate the crushing efficiency of the new device shows enhanced crushing efficiency since the installation of guide plates shreds most of the inputs inside the crushing drum, and the multi-turn wings and guide plates induce rebound and circulation of the aggregate. Through this, the new device was found to be more economical and efficient than the existing recycled aggregate crushing device. Also, the amount of cement paste and mortar attached to the surface of the aggregate was smaller than that of the existing recycled aggregate, and it was found that the mechanical properties and elastic modulus deterioration were reduced. However, the carbonation resistance of concrete was not improved to the level of natural aggregates due to the remaining tiny cement paste and mortar on the surface of the new recycled aggregate. Therefore, it is deemed necessary to further research and experiment such as device improvement or binder development to reduce durability degradation of concrete mixed with new recycled aggregate.

Pore Structure and Physical Properties of Heterogeneous Bonding Materials of Recycled Aggregate according to Carbonation Reforming (순환 골재 부착 이질재의 탄산화 개질에 따른 공극구조 및 물리적 특성)

  • Shin, Jin-Hak;Kim, Han-Sic;Chung, Lan;Ha, Jung-Soo
    • Journal of the Korea Concrete Institute
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    • v.28 no.3
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    • pp.341-348
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    • 2016
  • At present, about 40 million tons of concrete is dismantled each year, which accounts for the largest portion of the total amount of construction waste with 60.8%. It is known about 97.5% of it is recycled. However, most of the usage of waste concrete is limited to lower value-added business areas, and considering the increasing amount of waste concrete generated due to the deterioration of structures, the need for converting waste concrete to structural concrete is urgent. Therefore, this study aims at estimating the period for the optimum carbonation reforming to improve the quality of recycled aggregate, by making use of the method of accelerated carbonation reforming of the bonding heterogeneous (cement paste and mortar) for the purpose of converting recycled aggregate to structural concrete. Based on the period appropriate for the heterogeneous thickness and each bonding thickness of recycled aggregate which was drawn from previous studies, the changes in the characteristics and physical properties of pore structure according to progress of accelerated carbonation were analyzed. The result shows that with the progress of carbonation, the pore volume and the percentage of water absorption of the bonding heterogeneous decreased and the density increased, which indicates improvement of the product quality. But after certain age, the tendency was reversed and the product quality deteriorated. Synthesizing the results of previous studies and those of the present study, this study proposed 4 days and 14 days respectively for the period for the optimum carbonation reforming of recycled fine aggregate and recycled coarse aggregate.

Evaluation of the Shaft Resistance of Drilled-in Steel Tubular Pile in Rock Depending on the Proportion of Annulus Grouting Material (주면고정액 배합비에 따른 암반매입 강관말뚝의 주면지지력 평가)

  • Moon, Kyoungtae;Park, Sangyeol
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.38 no.1
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    • pp.51-61
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    • 2018
  • Foundation of tower structures such as wind turbine, pylon, and chimney have to resist considerably large overturning moment due to long distance from foundations to load point and large horizontal load. Pile foundations subjected to uplift force are needed to economically support such structure even in the case of rock layer. Therefore, this research performed the laboratory model tests with the variables, W/C ratio and sand proportion, to evaluate the effect of the mix proportion of grouting material on shaft resistance. In the case of cement paste, maximum and residual shaft resistance were distributed in uniform range irrespective of the changes of W/C ratio. However in the case of mortar, they were decreased with increasing W/C ratio, while they were increased and then decreased with increasing sand proportion. In the case of no sand, the maximum shaft resistance was about 540~560kPa regardless of the W/C ratio. When the sand proportion was 40%, it was about 770~870kPa depending on W/C ratio, which was about 40~50% higher than that without sand. The optimum proportion found in this research was around 40% of sand proportion and 80~100% of W/C ratio.

Study on the Hydration and Strength Properties of Fly-ash Modified Cement Paste and Mortar Using a CSA and Pulp Ash (CSA 및 제지애쉬를 혼합재료 사용한 플라이애쉬 시멘트 모르타르의 수화 및 강도 특성에 관한 연구)

  • Song, Tae-Hyeob;Lee, Sea-Hyun;So, Chee-Ho
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.1 no.1
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    • pp.81-88
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    • 2005
  • The fly ash has been widely used in the latest to complement the performance and economical efficiency of the concrete which uses only a normal portland cement, the pulp ash gained through the incineration of paper sludge is possible to be used as the material of concrete because it contains the properties similar to the previous fly ash in ingredients and physical characteristics. Therefore, this research has tested physical characteristics by replacing 20% of fly ash used with the paper ash to solve the problem which lowers the early strength caused when the fly ash was used. As a result, it showed that the fluidity becomes lower and the compressive strength becomes increased by using paper ash. In addition, after mixing the paper ash with the fly ash, it showed that time and heating amount of the 2nd peak of the minor heat of hydration affecting the revelation of strength was equivalent to the combination for normal portland cement, and also indicated that the compressive strength for 3 days is superior to the combination of the fly ash. Therefore, if the paper ash having a regular fineness is used, it was effective in improving the early strength of concrete used the fly ash.

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Effects of Particle Size of Fly Ash on the High Strength of Hardened Cement Mortar (시멘트 모르터 경화체의 고강도화에 미치는 플라이 애쉬 입자크기의 영향)

  • 김영수;김정환
    • Magazine of the Korea Concrete Institute
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    • v.6 no.5
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    • pp.131-139
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    • 1994
  • The min aim of thls study was to evaluate the effect of particle slze of the fly ash as a cement additive. Experimental work was carried out with three different sizes of fly ash. 18.58, 8.95 and 4.02{$mu}m$ in average radius. Namely, the effect of particle size variation of fly ash on the physical properties of cement paste was investigated. The jluidity was decreased with increasing the addition of fly ash to cement paste regardless of the particle size variation. The decrement of the fluidity of the pulverized fly ash was higher than that of the spherical fly ash. On the other hand, the pozzolan reactivity increased with lowering particle size. In the case of specimens with 5% up to 10% addition of fly ash having a particle size of 4.02{$mu}m$. the compressive strength was increased as compared with the plain specimens before curing for 28 days and showed higher value above 800kg /$cm^2$ when cured for 60 days.This increased compressive strength was ascribed to both the closer packlng of fine particles and the pozzolan reactivity of fly ash. These results were comfirmed by measuring both the porosity of the specimens and Ca(OH ), contents remained in specimens. This work showed that could be effectively ut~lized as a blending material without any de crease in the strength of early hydration stage if we can control the particle size of fly ashes by sizing or pulverizing.