• Title/Summary/Keyword: cement filler

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Evaluation on the Chloride Ion Diffusion of Cement Matrix Replaced with Ground Calcium Carbonate (중질탄산칼슘을 혼합한 시멘트 경화체의 염소이온 확산특성 평가)

  • Jung, Ho-Seop;Lee, Seung-Tae;Kim, Jong-Pil;Park, Kwang-Pil;Kim, Seong-Soo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05b
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    • pp.553-556
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    • 2006
  • Generally, concrete is one of the most widely used construction materials, because of its good durability to cost ratio. However, when subjected to severe environments its durability can significantly decline due to various harmful conditions. In this article, we would like to investigate a chloride ion diffusion of cement matrix with inert filler, which ground calcium carbonate(GCC). For the experimental results of the chloride ion diffusion, as the addition of GCC makes decreasing the permeability by micro-filler effect, the matrix of 5-15% ratio of replacement are superior to the GCC0 mortar matrix with respect to durability of cement matrix in this scope.

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Effect of cement as mineral filler on the performance development of emulsified asphalt concrete

  • Liu, Baoju;Wu, Xiang;Shi, Jinyan;Wu, Xiaolong;Jiang, Junyi;Qin, Jiali
    • Advances in concrete construction
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    • v.10 no.6
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    • pp.515-526
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    • 2020
  • Cold-mixed asphalt mixture is a widely recommended asphalt pavement materials with potentially economic and environmental benefits. Due to the reduction of natural non-renewable mineral resources, powder minerals with similar properties are considered as new mineral fillers in asphalt mixtures. This study explored the feasibility of using cement to replace natural limestone powder (LP) in emulsified asphalt concrete modified by styrene-butadiene styrene copolymer. The experimental tests, including compressive strength, Marshall stability as well as moisture susceptibility test, were used to investigate the mechanical properties, the Marshall stability, flow value, as well as the moisture damage. In addition, the influence of material composition on the performance of asphalt concrete is explained by the microstructure evolution of the pore structure, the interface transition zone (ITZ), and the micromorphology. Due to mineralogical reactivity of cement, its replacement part of LP improved the mechanical properties, Marshall stability, but it will reduce the moisture susceptibility and flow value. This is because with the increase of the cement substitution rate, the pore structure of the asphalt concrete is refined, the width of ITZ becomes smaller, and the microstructure is more compact. In addition, asphalt concrete with a larger nominal particle size (AC-16) has relatively better performance.

Evaluation of TDF ash as a Mineral Filler in Asphalt Concrete (TDF ash를 채움재로 사용한 아스팔트 콘크리트 물성 평가)

  • Choi, MinJu;Lee, JaeJun;Kim, HyeokJung
    • International Journal of Highway Engineering
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    • v.18 no.4
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    • pp.29-35
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    • 2016
  • PURPOSES : The new waste management policy of South Korea encourages the recycling of waste materials. One material being recycled currently is tire-derived fuel (TDF) ash. TDF is composed of shredded scrap tires and is used as fuel in power plants and industrials plants, resulting in TDF ash, which has a chemical composition similar to that of the fly ash produced from coal. The purpose of this study was to evaluate the properties of an asphalt concrete mix that used TDF ash as the mineral filler. METHODS : The properties of the asphalt concrete were evaluated for different mineral filler types and contents using various measurement techniques. The fundamental physical properties of the asphalt concrete specimens such as their gradation and antistripping characteristics were measured in accordance with the KS F 3501 standard. The Marshall stability test was performed to measure the maximum load that could be supported by the specimens. The wheel tracking test was used to evaluate the rutting resistance. To investigate the moisture susceptibility of the specimens, dynamic immersion and tensile strength ratio (TSR) measurements were performed. RESULTS : The test results showed that the asphalt concrete containing TDF ash satisfied all the criteria listed in the Guide for Production and Construction of Asphalt Mixtures (Ministry of Land, Infrastructure and Transport, South Korea). In addition, TDF ash exhibited better performance than that of portland cement. The Marshall stability of the asphalt concrete with TDF ash was higher than 7500 N. Further, its dynamic stability was also higher than that listed in the guide. The results of the dynamic water immersion and the TSR showed that TDF ash shows better moisture resistance than does portland cement. CONCLUSIONS : TDF ash can be effectively recycled by being used as a mineral filler in asphalt, as it exhibits desirable physical properties. The optimal TDF ash content in asphalt concrete based on this study was determined to be 5%. In future works, the research team will compare the characteristics of asphalt concrete as function of the mineral filler types.

Performance evaluation of natural fiber reinforced high volume fly ash foam concrete cladding

  • Raj, Amritha;Sathyan, Dhanya;Mini, K.M.
    • Advances in concrete construction
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    • v.11 no.2
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    • pp.151-161
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    • 2021
  • The major shortcoming of concrete in most of the applications is its high self-weight and thermal conductivity. The emerging trend to overcome these shortcomings is the use of foam-concrete, which is a lightweight concrete consisting of cement, filler, water and a foaming agent. This study aims at the development of a cost-effective high-volume fly-ash foam-concrete insulation wall cladding for existing buildings using natural fiber like rice straw in different proportions. The paper reports the results of systematic studies on various mechanical, acoustic, thermal and durability properties of foam-concrete with and without replacement of cement by fly-ash. Fly-ash replaces 60 percent by weight of cement in foam-concrete. The water-solid ratio of 0.3, the filler ratio of 1:1 by weight, and the density of 1100 kg/㎥ (approx.) are fixed for all the mixes. Rice straw at 1%, 3% and 5% by weight of cement was added to improve the thermal and acoustic efficiency. From the investigations, it was inferred that the strength properties were increased with fly-ash replacement up to 1% rice straw addition. In furtherance, addition of rice straw and fly-ash resulted in improved acoustic and thermal properties.

An Experimental Study on the Geopolymer for Wood Wool Ceramic Board (목모 패널용 Geopolymer Binder 개발에 관한 실험적 연구)

  • Park Dong Cheol;Lee Sea Hyun;Song Tae Hyeob;Shim Jong Woo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.11a
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    • pp.711-714
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    • 2005
  • This paper focused on development of geopolymer for wood wool ceramic board. Geopolymer can substitude ordinary portland cement and its accelerator of wood wool cement board as inorganic polymer. In this study, what we would obtain geopolymer's properties such as initial setting time(KS L 5108), flow(KS L 5102) and compressive strength of 3days aged(KS L 5105), was less than 1 hour, more than $110\%$, more than 40Mpa. Geopolymer have three essential materials called filler, hardener and geopolymer liquor. So, We applied filler by quartz, hardener by blast furnace slag powder, metakaoline and fly ash, geopolymer liquor by NaOH, KOH and sodium silicate solution. As result of this experiment, what we could obtain best fitted geopolymer's properties such as initial setting time, flow and compressive strength of 3days aged, was 45min, $116\%$ and 43.6Mpa. This result can be applicable to commercial wood wool ceramic board.

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Development of Water-repellent Cement Mortar by using Silane Enriched with Nanomaterials

  • lee, Han seung;Park, Dong-jin;Lee, Yunsu;Karthick, Subbiah
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.05a
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    • pp.193-194
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    • 2018
  • Tn this present study, the superhydrophobic surface was developed on the cement mortar surface by using water repellent materials. For better superhydropohicity, it was developed by using silane as binder and which was enriched with filler materials of SiO2 and TiO2 nanomaterials. Those nanomaterials enriched with silanes were admixed in cement mortar during casting time and another was coated on the cement mortar surface. The water repellent properties of spray coated and admixed cement mortars were evaluated by measuring the contact angle which was compared with normal cement mortar.

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Effects of Filler on Engineering Properties of Permeable Polymer Concrete (충전재가 투수용 폴리머 콘크리트의 공학적 성질에 미치는 영향)

  • Sung, Chan Yong;Jung, Hyun Jung;Min, Jeong Ki
    • Korean Journal of Agricultural Science
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    • v.23 no.1
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    • pp.51-60
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    • 1996
  • This study was performed to evaluate the effects of filler on engineering properties of permeable polymer concrete with unsaturated polyester resin. The following conclusions were drawn; 1. The unit weight was in the range of $1.804{\sim}1.919t/m^3$, the weights of those concrete were decreased 17~22% than that of the normal cement concrete. 2. The highest strength was achieved by stone dust filled permeable polymer concrete, it was increased 17% by compressive, 147% by tensile and 188% by bending strength than that of the normal cement concrete, respectively. 3. The ultrasonic pulse velocity was in the range of 2,722~3,060m/sec, which was showed about the same compared to that of the normal cement concrete. Stone dust filled permeable polymer concrete was showed higher pulse velocity. 4. The water permeability was in the range of $3.076{\sim}4.152{\ell}/cm^2/h$, and it was larglely dependent upon the mix design. These concrete can be used to the structures which need water permeability. 5. The compressive strength, tensile strength, bending strength and ultrasonic pulse velocity were largely showed with the increase of unit weight. But, it was decreased with the increase of water permeability, respectively.

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Effects of Dolomite Fine Aggregate and Cement-Based Materials on Viscosity Characteristics, Flow and Flow Time of High-Strength Grout (돌로마이트 잔골재와 시멘트계 재료의 용적 구성비가 고강도 그라우트의 점도 특성, 플로우 및 유하시간에 미치는 영향)

  • Jeong, Min-Gu;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.197-198
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    • 2023
  • This study was conducted as part of research and development of high-strength grout. Accordingly, dolomite aggregate was used as a filler incorporated into the high-strength grout. Dolomite aggregate has a disadvantage of increasing the viscosity of the grout due to higher generation of fine powder than other aggregates. Accordingly, in this experiment, it was confirmed that the viscosity, flow time, and flow of high-strength grout change according to the volume composition ratio of dolomite aggregate and cement-based material. All experiments were conducted based on the Korean Industrial Standard KS F 4044, and the mixing factor was applied according to the composition ratio of the binder and the filler. In the experiment, the amount of fine powder contained in the dolomite aggregate rather than the silica sand used in the past is grasped, and after mixing with the grout accordingly, the mixture is proceeded to measure the viscosity in an unhardened state. In addition, the flow and flow time of the grout are evaluated according to the viscosity. As a result of the experiment, it was confirmed that the viscosity and flow time decreased and the flow increased as the volume composition ratio of the dolomite aggregate to the cement-based material increased.

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Studies on the High Strength Cement Hardened Body Blended by Industrial By-Products (산업 폐부산물을 혼합재로한 고강도 시멘트 경화체의 제조 및 특성분석)

  • 연영훈;최상흘
    • Journal of the Korean Ceramic Society
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    • v.31 no.12
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    • pp.1507-1512
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    • 1994
  • High strength cement hardened body was prepared by ordinary portland cement, silica-fume, super-plasticizer and the industrial by-product powder such as tailing, paper sludge ash and granulated slag. These raw materials were mixed and formed with w/c=0.18. The cement hardened body is cured in the autoclave at 18$0^{\circ}C$, 10atm. These admixtures made the compressive strength of all specimens develope by 170~230%. The highest compressive strength could be obtained by 236 MPa when mix composition was 14 wt% of silica-fume and 26 wt% of granulated slag. The compressive strength increased with decreasing the average pore size and the amount of the poe over the size of 50 nm by which the appearance of high compressive strength of the cement hardened body were mainly influenced. In the result, the hydration products were C-S-H, tobermorite and ettringite and it was realized that the reason why the cement hardened body became dense and revealed the higher strength was that those hydrates were formed inside of the pore and filled in it and the unhydrated materials played the role of an inner-filler.

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Effect of Fineness and SO3 Content of Limestone Mixed Cement on Mortar (석회석 혼합시멘트의 분말도 및 SO3 함량이 시멘트 모르타르에 미치는 영향)

  • In, Byung-Eun;Kim, Jin-Sung;Nam, Seong-Young;Kim, Chun-Sik;Cho, Sung-Hyun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.105-106
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    • 2023
  • Using the limestone powder as material that can alternate the clinker, it seems to get positive effect as filler and enhance workability of cement, but the amount of replacement can affect compressive strength of cement. This study was evaluated the effect of limestone mixed cement fineness and SO3 content on cement mortar. As a result of measuring the compressive strength, it showed 93% compared to the compressive strength of Plain 28 days at fineness 4,400 and SO3 2.6%. It is judged that additional research is necessary to express the strength equivalent to that of Plain.

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