• Title/Summary/Keyword: cement composition

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Study on Formation of Cement Clinker from the Mixture of Oyster Shell, Casting Dust and BOF Slag (패각-주조분진-전로슬래그 조합물의 시멘트 클링커 생성거동에 관한 연구)

  • 천성민;송태웅
    • Journal of the Korean Ceramic Society
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    • v.40 no.12
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    • pp.1235-1240
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    • 2003
  • The mixtures which are in the chemical composition of Portland cement were prepared from oyster shell, casting dust and BOF slag. The clinkerbility and the behaviour of formation of clinker minora]s were studied using the mixtures mainly by the mineral and microstructural observation. By virtue of the characteristics of starting raw materials, the clinkering temperature was lower as much as 100$^{\circ}C$ than that of a mixture prepared from normal raw materials. Uncombined calcium oxide was vanished entirely below 1350$^{\circ}C$. and the formation of major cement minerals such as alite and belite could be nearly accomplished without too much liquid phase within 1400$^{\circ}C$.

Potential use of mine tailings and fly ash in concrete

  • Sunil, B.M.;Manjunatha, L.S.;Ravi, Lolitha;Yaragal, Subhash C.
    • Advances in concrete construction
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    • v.3 no.1
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    • pp.55-69
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    • 2015
  • Tailing Material (TM) and Fly Ash (FA) are obtained as waste products from the mining and thermal industries. Studies were carried out to explore the possibility of utilizing TM as a part replacement to fine aggregate and FA as a part replacement to cement, in concrete mixes. The effect of replacing fine aggregate by TM and cement by FA on the standard sized specimen for compressive strength, split tensile strength, and flexural strengths are evaluated in this study. The concrete mix of M40 grade was adopted with water cement ratio equal to 0.40. Concrete mix with 35% TM and 65% natural sand (TM35/S65) has shown superior performance in strength as against (TM0/S100, TM30/S70, TM40/S60, TM50/S50, and TM60/S40). For this composition, studies were performed to propose the optimal replacement of Ordinary Portland Cement (OPC) by FA (Replacement levels studied were 20%, 30%, 40% and 50%). Replacement level of 20% OPC by FA, has shown about 0-5% more compressive strength as against the control mix, for both 28 day and 56 days of water curing. Interestingly results of split tensile and flexural strengths for 20% OPC replaced by FA, have shown strengths equal to that of no replacement (control mix).

A review on the effect of marble waste on properties of green concrete

  • Rachid Djebien;Amel Bouabaz;Yassine Abbas;Yasser N. Ziada
    • Advances in concrete construction
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    • v.15 no.1
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    • pp.63-74
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    • 2023
  • All production and consumption activities produce wastes, which often cause damage to our environment and multiple risks to the human health. The valorization of these wastes in concrete technology is a future solution that will allow finding other construction materials sources, optimizing energy consumption and protecting the environment. Among these wastes, there is the marble waste. Every year, huge amount of marble waste is discarded as dust or aggregates form, in open-air storage areas causing serious problems for the environment and public health. In this context, the incorporation of marble waste as a replacement of ordinary aggregates or cement in concrete composition is actively investigated by researchers. This paper presents a comprehensive review of published studies over the last 20 years, dealing the effect of marble waste on fresh and hardened properties of concrete. Most of the studies carried out have used marble waste as dust with substitution rates between 5 and 20%. Besides the economic and ecological benefits, this review showed that marble waste can improve the physical, mechanical and durability properties of concrete. This improvement depends on the form (dust, fine aggregate or coarse aggregate), substitution method (as cement or aggregates replacement) and substitution rate of marble waste. Additionally, the review results showed that the use of 10-15% of marble waste dust as cement substitution can lead to increase the compressive strength.

Study on Microstructure and Electrical Properties of Cement Mortar Containing Conductive Fibers (전도성 섬유가 함유된 시멘트 모르타르의 미세구조 및 전기적 특성 연구)

  • Park, Jong-Gun;Seo, Dong-Ju;Lim, Doo-Yeol;Lee, Yu-Jae;Heo, Gwang-Hee
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.26 no.3
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    • pp.72-83
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    • 2022
  • This paper studied the effect on the microstructure, electrical properties, and compressive strength of cement mortar containing carbon fiber (CF) and steel fiber (SF), which are conductive materials. The resistivity of conductive fiber-reinforced cement mortar (FRCM) was measured using the 4-probe method, and the compressive strength was measured based on the compression test. Their performance was compared and reviewed with plain mortar (PM). Furthermore, the surface shape and composition of the fracture surface of the conductive FRCM were analyzed using a scanning electron microscope (SEM) and an energy disperse X-ray spectrometer (EDS). The results showed that the resistivity gradually increased as the curing time increased in all specimens, whereas the resistivity decreased significantly as the fiber volume fraction increased. Adding steel fibers up to 1.25% did not affect the resistivity of cement mortar considerably. On the contrast, the resistivity of carbon fiber was somewhat decreased even at low contents (ie, 0.1 to 0.3%), and thereafter, it was significantly decreased. The percolation threshold of the conductive CFRCM containing CF used in this experiment was 0.4%, and it is judged to be the optimum carbon fiber dosage to maximize the conductive effect while maintaining the compressive strength performance as much as possible. For the surface shape and composition analysis of conductive FRCM, the fracture surface was observed through SEM-EDS. These results are considered to be very useful in establishing the microstructure mechanism of reinforcing fibers in cement mortars.

An Experimental Study on the High Early Strength Development Properties of Concrete according to Batcher Plant Test and Mock-up Test (배쳐플랜트배합시험 및 실대부재시험을 통한 콘크리트의 조기강도 발현특성에 관한 실험적 연구)

  • Lee, Ji-Hwan;Lee, Jong-suk;Lee, Sang-Soo;Song, Ha-Young
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2008.11a
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    • pp.1-5
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    • 2008
  • In this study, batcher plant composition test and mock-up test were carried out to conduct comparison and analysis on flow behavior and strength properties of concrete at early age. As a result, it was found that slump and amount of air in batcher plant composition test reached the target range. As for compressive strength, composition using HESPC showed the most excellent strength development. In mock-up test which was carried out to find out the strength properties, two methods with specimen and core test body both revealed HESPC as the most excellent composition. However, strength estimation with ultrasonic survey presented less reliable data. As a result of the previously conducted indoor composition test and the mock-up test in this study, target performance of concrete at early age was 4day/cycle. It was found that the optimum conditions that meet the required strength, 5MPa/18hr and 14MPa/36hr in mullion and transom are; curing temperature above 15℃, W/B 45%, unit-water 165kg/㎥ and CHC cement.

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Effective Prediction of Thermal Conductivity of Concrete Using Neural Network Method

  • Lee, Jong-Han;Lee, Jong-Jae;Cho, Baik-Soon
    • International Journal of Concrete Structures and Materials
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    • v.6 no.3
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    • pp.177-186
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    • 2012
  • The temperature distributions of concrete structures strongly depend on the value of thermal conductivity of concrete. However, the thermal conductivity of concrete varies according to the composition of the constituents and the temperature and moisture conditions of concrete, which cause difficulty in accurately predicting the thermal conductivity value in concrete. For this reason, in this study, back-propagation neural network models on the basis of experimental values carried out by previous researchers have been utilized to effectively account for the influence of these variables. The neural networks were trained by 124 data sets with eleven parameters: nine concrete composition parameters (the ratio of water-cement, the percentage of fine and coarse aggregate, and the unit weight of water, cement, fine aggregate, coarse aggregate, fly ash and silica fume) and two concrete state parameters (the temperature and water content of concrete). Finally, the trained neural network models were evaluated by applying to other 28 measured values not included in the training of the neural networks. The result indicated that the proposed method using a back-propagation neural algorithm was effective at predicting the thermal conductivity of concrete.

The Optimum Binder Ratio for High-Strength Self-Leveling Material (고강도 Self-Leveling재의 최적 결합재비)

  • 김진만
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2002.11a
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    • pp.67-76
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    • 2002
  • Self-leveling material(SLM) is one of the floor finishing materials which make flat surface like as water level by itself in a short time. So it is possible to increase construction speed and enhance economical efficiency. In this study, author intended to develop SLM for the industrial warehouse and factory loading heavy weight machinery and vehicles. The demanded properties for this type of SLM are above 20mm of flow value and above 300kgf/cm2 of 28-days compressive strength. To possess demended strength and fluidity, SLM have to be composed of many types of binders and chemical additives. So it is difficult to decide suitable mixing proportion of composition materials. In this study, author investigated the weight percentage effect of main composition materials for high-strength self-leveling material, by experimental design such as tables of orthogonal arrays and simplex design, and by statistical analysis such as analysis of variance and analysis of response surface. Variables of experiments were ordinary portland cement(OPC), alumina cement(AC), anhydrous gypsum(AG), lime stone(LS) and sand, and properties of tests were fluidity of fresh state and strength of hardened state. Results of this study are showed that suitable mix proportions of binders for the high strength self-leveling materials are two groups. One is 78~85.5% OPC, 7.5~9.5% AC, 9~12.5% AG and the other is 72.5~78% OPC, 9~12.5% AC, 13~l5% AG.

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Self-terminated carbonation model as an useful support for durable concrete structure designing

  • Woyciechowski, Piotr P.;Sokolowska, Joanna J.
    • Structural Engineering and Mechanics
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    • v.63 no.1
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    • pp.55-64
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    • 2017
  • The paper concerns concrete carbonation, the phenomena that occurs in every type of climate, especially in urban-industrial areas. In European Standards, including Eurocode (EC) for concrete structures the demanded durability of construction located in the conditions of the carbonation threat is mainly assured by the selection of suitable thickness of reinforcement cover. According to EC0 and EC2, the thickness of the cover in the particular class of exposure depends on the structural class/category and concrete compressive strength class which is determined by cement content and water-cement ratio (thus the quantitative composition) but it is not differentiated for various cements, nor additives (i.e., qualitative composition), nor technological types of concrete. As a consequence the selected thickness of concrete cover is in fact a far estimation - sometimes too exaggerated (too safe or too risky). The paper presents the elaborated "self-terminated carbonation model" that includes abovementioned factors and enables to indicate the maximal possible depth of carbonation. This is possible because presented model is a hyperbolic function of carbonation depth in time (the other models published in the literature use the parabolic function that theoretically assume the infinite increase of carbonation depth value). The paper discusses the presented model in comparison to other models published in the literature, moreover it contains the algorithm of concrete cover design with use of the model as well as an example of calculation of the cover thickness.

A Preliminary Mortar Test to Minimize the Paste Volume of Concrete (콘크리트의 페이스트 체적을 최소화하기 위한 예비 모르타르 시험)

  • Choi, Jae-Jin;Choi, Doo-Sun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.741-744
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    • 2008
  • There are two ways to reduce cement content for a given quality level(strength, workability etc.) in concrete. First, reducing the required paste volume by varying the shape or the grading of aggregates. Secondly, holding the paste volume constant while replacing cement volume with mineral admixtures or mineral fillers. And It will also be proved that the required minimum paste volume is independent of the paste composition, provided the paste composition is in a reasonable range. In this study, therefore, we have an object to determine the required minimum paste volume for a given workability level. For this purpose, we tried the following experiments: vary the paste volume for the three different grading of aggregates and determine the minimum paste volume to achieve a certain level of workability with high-range water reducing admixture.

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