• Title/Summary/Keyword: casting direction

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A Study of Centrifugal Force for Operation of Casting - specially in partial denture - (주조시(鑄造時) 작용(作用)되는 원심력(遠心力)에 관(關)한 연구(硏究) - 국부의치(局部義齒)를 중심(中心)으로 -)

  • Kim, Boo-Seob
    • Journal of Technologic Dentistry
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    • v.7 no.1
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    • pp.5-12
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    • 1985
  • This experimental study is perform to study the effect of the direction for the centrifugal force in operating centrifugal casting machine. In order to investigate the effect of direction for centrifugal force action on the casting ability 20 pieces of specimen are produced including one vertical direction and four horizontal directions. Casting shows us that the 15 pieces of specimen among them are included within $\pm$16. The results obtained through the comparison with 5 groups of the casting ability are as follows: 1. In the experiment of the casting, statistically significant difference are found between the vertical direction and the group of horizontal direction, namely, the direction of 3, 6, 9 and 12 o'clock, and also statistically there are significant differences between the direction of 9 o'clock and of 6 o'clock, and between the direction of 9 o'clock and of 12 o'clock which lie between the groups of horizontal directions. 2. The degree of casting ability is showing us on an average, 23.80 in the vertical direction. And also in the group of horizontal direction it prove in turn 15.60 in the direction of 9 o'clock, 14.47 of 3 o'clock, 13.30 of 12 o'clock, and 12.80 of 6 o'clock.

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Tribological Behavior of the Alumina Reinforced with Unidirectionally Oriented SiC whiskers depending on whisker orientation (일방향성 배열을 가진 Sic whisker에 의해 강화된 알루미나 복합체의 Whisker orientation 에 따른 마모마찰 특성)

  • 간태석;한병동;임대순
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.06a
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    • pp.220-224
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    • 1999
  • Sliding wear test was employed to determine the effect of whisker content and orientation on the firiction and wear behavior of SiC whisker reinforced alumina. Composites containing unidirectionally oriented whiskers were prepared by a modified tape casting followed by lamination, binder removal and hot pressing in order to align the whiskers in the tape casting direction. Wear coefficients on three directions were measured; parallel and normal to the tape casting direction on the tape casting surface and normal to lamination direction on surfnce normal to the tape casting direction. In the effect of whisker orientation, the highest wear rate was obtained in the direction parallel tape casting direction and the lowest in the direction normal to lamination direction at all temperatures. Silicon oxide layer amoothing the surface was detected by energy dispersive X-ray analysis on the worn surface.

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Fabrication and Characterization of Alumina Matrix Composites Reinforced with SiC whiskers

  • Han, Byung-Dong;Park, Dong-Soo
    • The Korean Journal of Ceramics
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    • v.5 no.1
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    • pp.12-18
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    • 1999
  • Alumina matrix composites reinforced with up to 20vol% of aligned SiC whiskers were fabricated by tape casting and hot pressing. Alumina composited with randomly distribution SiC whiskers were also fabricated in order to investigate the effect of whisker alignment on properties of the composites. XRD and optical microscopy were used to examine the whisker orientation. The fracture toughness increased with increasing whisker content, and it was higher in the direction normal to the tape casting direction.

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Two-Dimensional Analysis of Pressure Distribute by Underwater Electric Discharge (수중방전에 의한 압력분포의 2차원 해석)

  • Kim, Y.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.1
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    • pp.68-77
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    • 1995
  • The two-dimensional pressure distribution, which is the most important parameter in the casting cleaning installations(CCI), was analyzed using the K-FIX computer program for two-phase flow. Modelling was done using R-Z coordinates for the initial and boundary conditions which don't have periodic influx and efflux, and also there was the electric discharge due to high pressure and temperature. The marked particles were introduced to prodict the structure and the size of main and local moving surfaces. The initial and boundary conditions were modified due to the internal structure of CCI.From the results of numerical analysis, it was shown that the maximum pressure on casting was increased with the increase of a water level. The pressure on casting in the radial direction was higher than that in axial direction. Also, it was proved that by introducing the marked particles it was possible to predict the surface structure in case of two-phase flow.

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Effects of the Whisker Orientation and Sintering Temperature on Mechanical Properties of the Si$_3$N$_4$ based Composites (Si$_3$N$_4$ Whisker의 배열방향과 소결온도가 Si$_3$N$_4$ 복합체의 기계적 성질에 미치는 영향)

  • 김창원;박동수
    • Journal of the Korean Ceramic Society
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    • v.36 no.5
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    • pp.483-489
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    • 1999
  • Gas pressure sintered silicon nitride based composites with 3 wt% $\beta$-Si3N4 whiskers were prepared and change of properties according to the whisker orientation and sintering temperature was studied. The tapes with whiskers were fabricated by two different method ; conventional tape casting and a modified tape casting by using guide pins,. Orientations of the whiskers were controlled by different stacking sequences of the sheets cut from the tape. Samples were fully densified by gas pressure sintering at 2148-2273K. As the sintering temperature increased size of the large elongated grains increased. In case of unidirectional samples sintering shrinkage normal to the whisker alignment direction was larger than that of parallel to the direction and the shrinkage anisotropy increased slightly as sintering temperature increased. As sintering temperature increased the crack length parallel to whisker alignment direction became shorter but that normal to the direction did not depend on sintering temperature. In case of cross-plied samples the anisotropy of mechanical properties disappeared.

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A Study on the Castability of Investing Method and Casting Direction of Chrome-Cobalt Alloy Widely Used in Production of Patial Denture Framework (국부의치 제작에 사용되는 Chrome Cobalt Alloy 주조 시 매몰방법과 주조방향이 주조성에 미치는 영향에 관한 연구)

  • Chung, Kyung-Pung;Choi, Un-Jae
    • Journal of Technologic Dentistry
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    • v.21 no.1
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    • pp.77-85
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    • 1999
  • When producing partial denture using a Chrome-cobalt alloy being used universally, 45 pattern of them to compare casting characters according to 5 burying methods(special ring method, plastic ring method, general metal ring method) and 5 casting directions(straight, upper, lower, left and right directions) were compared and evaluated. The results were as follows : 1. The comparison of casting characters in accordance with burying type shows that the special ring method to install blind air vent using utility wax was the highest rate of 76.9%, followed by 69.1% of the plastic ring to cast without ring and 61.1% of the metal ring method being used universally respectively. Namely the special ring method was best. The significant level was P<0.05 statistically. 2. The comparison of casting character in accordance with casting directions shows that the straight casting was the highest of 77.9%, and followed by right casting of 74.2%, left casting of 66.7%, upper casting of 63.5%, and lower casting of 62.9% respectively, Namely the straight casting was best.

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The Effect of Casting Conditions on the Fluidity during Lost Foam Casting of Al Alloy (알루미늄 합금의 소실모형주조 시 유동도에 미치는 주조 조건의 영향)

  • Shin, Seung-Ryoul;Han, Sang-Won;Lee, Kyong-Whoan;Lee, Zin-Hyoung
    • Journal of Korea Foundry Society
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    • v.24 no.1
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    • pp.34-39
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    • 2004
  • The effects of casting condition and hot melt glue during Lost Foam Casting were investigated on the fluidity of Al alloy melt. The fluidity increased linearly with increasing pouring temperature in thick castings but non-linearly in thin casting due to the difference in main heat flow direction. The metal flow velocity was in range of $0.5{\sim}2.7$ cm/s in no evacuation condition and the minimum value of it was measured after the melt flow through the hot melt barrier. The mold evacuation improved the metal flow velocity by around $0.5{\sim}1$ cm/s. And the reaction zone layer thickness was about 1 cm in no-evacuation conditions but about 0.6 cm in mold evacuation condition of 710 torr due to the easier removal of pyrolsis product of EPS. And hot melt barrier thickness of 0.6 mm increased the reaction zone layer thickness up to about 2.5 cm. The fluidity decreased remarkably with an enlarged thickness of hot melt due to a lot of pyrolysis products.

Fabrication Process of Aluminum Bipolar Plate for Fuel Cell using Vacuum Die Casting (진공 다이캐스팅 공법을 이용한 연료전지용 알루미늄 분리판의 제조 공정)

  • Jin, Chul-Kyu;Kang, Chung-Gil
    • Journal of Korea Foundry Society
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    • v.31 no.2
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    • pp.71-78
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    • 2011
  • This study aims to investigate the formability of bipolar plates for fuel cell fabricated by vacuum die casting of ALDC 6. Cavity shape of mold is thin walled plate (size: $200mm{\times}200mm{\times}0.8mm$) with a serpentine channel (active area: $50mm{\times}50mm$). Before bipolar plate was made by HPDC, computational filling behavior and solidification was performed by MAGMA soft. The final mold design for location and direction of channel was determined by computational simulation. Also, according to injection speed conditions, simulation result was compared to actual die casting experimental result. When vacuum pressure, injection speed of low and high region is 350 mbar, 0.3 m/s and 2.5 m/s respectively, products had few casting defects. On the other hand, at the same as injection speed, without vacuum pressure, products had many casting defects between end of the channel and overflow.

A Study on the Turbulent Flow and Solidification in a Continuous Casting Process with Electromagnetic Brake (EMBR을 이용한 연주공정에서의 난류유동 및 응고에 대한 연구)

  • Kim, Deok-Soo;Kim, Woo-Seung
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.23 no.3
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    • pp.374-387
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    • 1999
  • Two-dimensional turbulent fluid flow and solidification were investigated in a continuous casting process of a steel slab with electromagnetic field. The electromagnetic field was described by the Maxwell equations. The enthalpy-porosity relation was employed to suppress the velocity within a mushy region. A revised low-Reynolds number $k-{\varepsilon}$ turbulence model was used to consider the turbulent effects. It is shown that the temperature gradient in the casting direction in the case with EMBR becomes very weak compared to that of the case without EMBR. The results also show that the velocity profiles of the case with solidification are quite different from those of the case without solidification.

Anisortopy of the Silicon Nitride Prepared by Tape Casting

  • Park, Dong-Soo;Kim, Changd-Won;Park, Chan
    • The Korean Journal of Ceramics
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    • v.5 no.2
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    • pp.119-124
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    • 1999
  • Silicon nitride ceramics with highly oriented microstructure were prepared by tape casting a slurry containing 5 wt% of the silicon nitride whiskers. The whiskers were aligned in the casting direction and worked as seeds for the grain growth. The anisotropy was observed from the sintering shrinkage, Vickers indentation crack lengths, and XRD patterns. The cracks were much longer on the surface normal to the aligned grains than on the tape casting surface where the lateral cracks were also observed. The effect of sintering additives and the annealing treatment on the indentation crack length was examined. The sample with higher silica content had longer cracks than the one with lower silica content. The crack length anisotropy increased after annealing at 2123K.

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