• Title/Summary/Keyword: cast

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A Study on Cast Structure and Mechanical Properties of Al-10% Mg Alloy Solidified Under High Hydraulic Pressure (고압주조한 Al-10% Mg 합금의 주조조직 및 기계적 성질에 관한 연구)

  • Jeong, Woo-Hyon;Jeong, Jong-Yeon;Lee, Jong-Nam
    • Journal of Korea Foundry Society
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    • v.3 no.1
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    • pp.28-36
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    • 1983
  • In order to study the cast structure and mechanical properties of Al-10 % Mg alloy solidified under the various high hydraulic pressure, ranging from $0kgf/cm^2$ to $2000㎏f/cm^2$ , the relationship between the cooling rate and the cast structure was observed, and also the mechanical test and the measurement of the specific gravity were carried out. From this experiment, results were summerized as follows; 1. The cooling rate of the alloy increased with increase of the applied pressure. 2. The formation of the piping and the porosity in the castings was surpressed by applying the high hydraulic pressure. 3. The dendrite arm spacing decreased with increase of the applied pressure. 4. Mechanical properties and specific gravity increased with the increase of the applied pressure.

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Effect of Pressure on Microstructures and Mechanical Properties in Al-5%Ni-5%Mg-(Mm) Alloy Manufactured by Direct Squeeze Casting (직접가압주조한 Al-5%Ni-5%Mg-(Mm)합금의 조직 및 기계적 성질에 미치는 가압력의 영향)

  • Woo, Kee-Do;Chung, Dong-Suk;Hwang, In-O;Kim, Sug-Won
    • Journal of Korea Foundry Society
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    • v.21 no.2
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    • pp.127-134
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    • 2001
  • Misch metal (rare earth element, Ce, La, Nd, Pr) which has large influence on high-temperature stability and toughness was added to the Al-5%Ni-5%Mg alloy, and squeeze casting was used for Al-5%Ni-5%Mg-(Mm) alloys. The effect of applied pressure and misch metal additions on mechanical properties in Al-5%Ni-5%Mg alloy by direct squeeze casting has been investigated. The applied pressure were 0 MPa(gravity casting), 25, 50 and 75 MPa. Squeeze-cast Al-5%Ni-5%Mg-(Mm) alloys had better mechanical properties than those of non-pressurized cast alloys because of the increased cooling rate by the application of pressure during solidification. By the addition of misch metal in Al-5%Ni-5%Mg alloy, better combination of strength and elongation was obtained. The addition of 0.3%Mm in Al-5%Ni-5%Mg alloy improved the heat resistant property due to the formation of fine eutectic phases.

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Effect of Quenching and Tempering Temperatures on Mechanical Properties of A487 Cast with Different C Contents (C 함량이 다른 A487 주강품의 열처리 조건에 따른 기계적 및 부식 특성)

  • Jung, Woo-Jin;Jeong, Dae-Ho;Lee, Young-Cheol;Lee, Jae-Hyun;Kim, Sang-Shik
    • Journal of Korea Foundry Society
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    • v.35 no.4
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    • pp.88-98
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    • 2015
  • The effects of quenching and tempering temperatures on the tensile, impact and corrosion properties of A487 alloy cast with different C contents of 0.16, 0.19 to 0.23 wt.% were examined. The impact tests were conducted at $25^{\circ}C$ and $-60^{\circ}C$ and the immersion test was performed using 3.5% NaCl solution for 14 days. The quenching temperature affected the mechanical properties of A487 alloy cast, while the magnitude of change varied depending on the C content. The increase in tempering temperature showed the typical trend of decreasing tensile strength and increasing impact properties. The change in quenching and tempering temperature in this study did not affect the corrosion properties of A487 alloy significantly. The change in mechanical and corrosion properties of A487 with different C contents was discussed based on the microstructural and fractographic observation.

Evaluation on the Applicability of Refractory Coatings to Metal Mold for Cast Iron (주철금형주조용 도형재의 적용성 평가)

  • Seo, Kum-Hee;Kim, Ki-Young;Moon, Byung-Moon
    • Journal of Korea Foundry Society
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    • v.32 no.3
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    • pp.144-149
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    • 2012
  • A series of refractory mold coatings were applied to cast iron specimens, and their resistances to wear and spalling were investigated. Tests were carried out with own made measures, and also a calculation was tried for the comparison of a part of results like spalling. Worn width by scrubbing the indenter on the coating layer increased significantly at high temperature. Temperature increasing rate across the specimen when the coating side was exposed to $1000^{\circ}C$ was in the range of $14.5{\sim}75.8^{\circ}C$/sec mm, and specimens with thicker coating layer showed lower temperature increase. Severe spalling of coated layer was observed after heating the specimen, and it was able to confirm by calculation using a commercial code.

An Improved Cast Shadow Removal in Object Detection (객체검출에서의 개선된 투영 그림자 제거)

  • Nguyen, Thanh Binh;Chung, Sun-Tae;Kim, Yu-Sung;Kim, Jae-Min
    • Proceedings of the Korea Contents Association Conference
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    • 2009.05a
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    • pp.889-894
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    • 2009
  • Accompanied by the rapid development of Computer Vision, Visual surveillance has achieved great evolution with more and more complicated processing. However there are still many problems to be resolved for robust and reliable visual surveillance, and the cast shadow occurring in motion detection process is one of them. Shadow pixels are often misclassified as object pixels so that they cause errors in localization, segmentation, tracking and classification of objects. This paper proposes a novel cast shadow removal method. As opposed to previous conventional methods, which considers pixel properties like intensity properties, color distortion, HSV color system, and etc., the proposed method utilizes observations about edge patterns in the shadow region in the current frame and the corresponding region in the background scene, and applies Laplacian edge detector to the blob regions in the current frame and the background scene. Then, the product of the outcomes of application determines whether the blob pixels in the foreground mask comes from object blob regions or shadow regions. The proposed method is simple but turns out practically very effective for Gaussian Mixture Model, which is verified through experiments.

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A Statistical Methodology for Evaluating the Residual Life of Water Mains (상수관로의 잔존수명 평가를 위한 통계적 방법론)

  • Park, Suwan;Choi, Chang Log;Kim, Jeong Hyun;Bae, Cheol Ho
    • Journal of Korean Society of Water and Wastewater
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    • v.23 no.3
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    • pp.305-313
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    • 2009
  • This paper provides a method for evaluating a residual life of water mains using a proportional hazard model(PHM). The survival time of individual pipe is defined as the elapsed time since installation until a break rate of individual pipe exceeds the Threshold Break Rate. A break rate of an individual pipe is estimated by using the General Pipe Break Model(GPBM). In order to use the GPBM effectively, improvement of the GPBM is presented in this paper by utilizing additional break data that is the cumulative number of pipe break of 0 for the time of installation and adjusting a value of weighting factor(WF). The residual lives and hazard ratios of the case study pipes of which the cumulative number of pipe breaks is more than one is estimated by using the estimated survival function. It is found that the average residual lives of the steel and cast iron pipes are about 25.1 and 21 years, respectively. The hazard rate of the cast iron pipes is found to be higher than the steel pipes until 20 years since installation. However, the hazard rate of the cast iron pipes become lower than the hazard rates of the steel pipes after 20 years since installation.

Effect of Sn Addition on the SCC Properties of Al-Cu-Mn Cast Alloy (Al-Cu-Mn 주조합금의 SCC 특성에 미치는 Sn 첨가의 영향)

  • Kim, Kwang-Nyeon;Kim, Kyung-Hyun;Kim, In-Bae
    • Korean Journal of Materials Research
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    • v.12 no.6
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    • pp.436-441
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    • 2002
  • Effect of Sn addition on the stress corrosion cracking(SCC) resistance of the Al-Cu-Mn cast alley was investigated by C-ring teat and electrical conductivity measurement, The electrical conductivity and SCC resistance increased by Sn addition. The alley containing 0,10%Sn showed maximum electrical conductivity and the best SCC resistance. At the same composition, the electrical conductivity and SCC resistance increased from peak aged condition to ever aged condition. The PFZ and coarse precipitates along the grain boundary were observed from TEM micrographs. The fracture mode of the alloy was confirmed as intergranular type and showed brittle fracture surface. The SCC mechanism of the alloy was concluded as the anodic dissolution model, The maximum hardness was increased from 130Hv in the Sn-free alloy to 156Hv in the 0.10%Sn added alloy.

Microstructure and High Temperature Deformation Behavior of Heat Resistant Stainless Steel for a Retort (열환원반응관용 내열강의 미세조직과 고온변형거동)

  • Choi, G.S.;Ha, T.K.
    • Transactions of Materials Processing
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    • v.22 no.3
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    • pp.165-170
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    • 2013
  • High temperature deformation behavior of a heat-resistant duplex stainless steel, used as a retort in the Pidgeon process for Mg production, was investigated in this study. 25Cr-8Ni based duplex stainless steels were cast into rectangular ingots, with dimensions of $350mm{\times}350mm{\times}100mm$. Nitrogen and yttrium were added at 0.3wt.% each to enhance the heat-resistance of the steel. Phase equilibrium was calculated using the thermodynamic software FactSage$^{(R)}$ and the database of FSStel. For comparison, cast 310S steel, a widely used heat-resistant austenitic stainless steel, was also examined in this study. Dilatometry was conducted on the as-cast ingots for the temperature range from RT to $1200^{\circ}C$ and the thermal expansion coefficients were evaluated. The nitrogen addition was found to have an effect on the thermal expansion behavior for temperatures between 800 and $1000^{\circ}C$. High temperature tensile and compression tests were conducted on the ingots for temperatures ranging from 900 to $1230^{\circ}C$, which is the operation temperature employed in Mg production by the Silico-thermic reduction process. The steel containing both N and Y showed much higher strength as compared to 310S.

Seismic Performance of T-Shaped PC Walls with Wet Cast Joint (현장타설 습식접합부가 있는 T형 PC 벽체의 내진성능)

  • Lim, Woo-Young;Hong, Sung-Gul
    • Journal of the Korea Concrete Institute
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    • v.26 no.3
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    • pp.255-266
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    • 2014
  • This paper investigates the seismic performance of T-shaped PC walls with a new vertical connections and wet cast joint. The load-displacement relationship, strength, ductility, failure mechanism, and deformation capacity of the T-shaped PC walls subjected to cyclic loading are verified. Test parameter is diagonal reinforcement of both flange and web wall panels to transfer shear strength. The longitudinal reinforcing steel bars placed edges of walls yield first and the ultimate deformation is terminated due to premature failure of connections. And diagonal reinforcements for shear transfer in walls are effective to restrain the wall crack. The strength and displacement obtained by the cross section analysis were very similar to the experimental data.

A Study of Porcelain Bond Strength to Cast Ti Alloy with respect to Change of Surface Characteristic (표면 변화에 따른 주조용 티타늄 합금과 도재와의 결합강도 변화에 관한 연구)

  • Chung, In-Sung;Choi, Sung-Min
    • Journal of Technologic Dentistry
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    • v.30 no.1
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    • pp.65-71
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    • 2008
  • The use of titanium in the field of dentistry has increased, due to their excellent biocompatibility, appropriate mechanical properties, corrosion-resistance and low price. However, many difficulties with the use of titanium for metal-ceramic crowns remain to be solved. The objective of this study was to evaluate the influence of surface modifications on the bonding characteristics of specific titanium porcelain bonded to cast titanium. The surfaces of Titanium were prepared with 4 test groups, i) sandblasted with particles of different size, ii) sandblasted after treated oxidization and oxidized after sandblast. We observed the bond strength and node aspect of titanium and ceramic, and respect to the methods of modifying surface of titanium by the test of mean roughness of surface, Scanning Electron Microscope, and 3-point flexural bend test. The results show that, 1. The specimens, which treated oxidization after process of sandblast with particles of 50um size, were the better for the bond strength in comparison with other specimen. 2. The specimen with process of sandblasting after oxidization treatment were the better for stability of the bond strength. 3. The wettability of titanium surface affect the bond strength.

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