• 대한기계학회논문집A
• /
• 제36권7호
• /
• pp.769-776
• /
• 2012

본 논문의 유한요소 손상해석기법은 재료 인장물성과 파괴기준을 필요로 한다. 기존에 연구된 재료들은 노치인장 시험결과로부터 하나의 인장물성과 파괴기준을 구할 수 있었다. 그러나 본 논문에서 사용된 cast stainless steel(CF8M)의 경우, 동일한 조건의 노치인장 시험결과들에 분산이 존재하여 해석자에 따라 다른 인장물성과 파괴기준이 구해질 수 있다. 따라서 해석자에 관계없이 일관된 인장물성 및 파괴기준을 구할 수 있는 적절한 절차가 필요하다. 본 논문에서는 노치반경 16mm 의 인장시편 시험결과로부터 평균 인장물성을 구하였고, 이를 유한요소 해석에 적용하여 3 개의 파괴기준을 구하였다. 구해진 인장물성과 파괴기준을 적용하여 J-R 파괴인성 시험에 대한 손상해석을 수행하였고, 시험결과와 비교함을 통해 제시된 절차의 타당성을 검증하였다.

• 한국주조공학회지
• /
• 제33권1호
• /
• pp.13-21
• /
• 2013

The effects of rare earth element (R.E.) and cooling rate on the eutectic reaction of flake graphite cast irons were studied by combined analysis of macro/micro-structure and cooling curve data. The correlation between eutectic reaction parameter and macro/micro-structure was systematically investigated. Two sets of chemical compositions with the different addition of R.E. were designed to cast. Three types of molds for cylindrical specimens with the different diameters were prepared to analyze cooling rate effect. The difference between undercooling temperature and cementite eutectic temperature (${\Delta}T_1=T_{U}-T_{E,C}$), which is increased by adding R.E. and decreased by increasing cooling rate, is considered to be a suitable eutectic reaction parameter for predicting graphite morphology. According to the criterion, A-type graphite is mainly suggested to form for ${\Delta}T_1$ over $20^{\circ}C$. Eutectic reaction time (${\Delta}t$), which is decreased by adding R.E. or increasing cooling rate, is a suitable eutectic reaction parameter for predicting eutectic cell size. Eutectic cell size is found to decrease in a proportion to the decrease of ${\Delta}t$.

• 한국주조공학회지
• /
• 제40권2호
• /
• pp.25-33
• /
• 2020

The effects of mold variable and main alloying element on the mechanical properties of ductile cast iron poured into shell stack mold were investigated. The strength and hardness of with the smaller cross-section of the diameter of 6.25mm were higher than those of 12.50mm. On the other hand, the elongation of the former was lower than that of the latter. The strength and hardness of the specimens obtained from the center layer in the 5-story stack mold were the lowest and those for other specimens were increased with increased distance from the center. The elongation of those were the highest of all. The strength and hardness of the specimens obtained from the center layer were decreased the elongation was increased with the increased number of layers. The strength and hardness were increased and the elongation was decreased roughly with the increased amounts of reaidual magnesium and carbon content added, respectively. The strength and hardness were increased and the elongation was decreased roughly with the increased amounts of silicon content added to 2.45wt% and rather decreased with that to 2.85wt%. The effect of silicon content showed the opposite tendency to those of residual magnesium and carbon content.

• 대한기계학회논문집A
• /
• 제41권5호
• /
• pp.337-343
• /
• 2017

각종 기공과 같은 결함을 허용하는 다이캐스팅 부품의 강도를 현장 수준에서 평가할 수 있는 이론적 방법을 제안한다. 결함을 갖는 부재의 탄성시험을 통해 강성도를 구하고 이를 결함이 없는 이론적 강성도와 비교함으로써 등가 기공률을 산출한다. 등가 기공률 식은 Eshelby의 함유이론으로부터 유도하였다. 산출된 등가 기공률은 Mori-Tanaka 법을 이용하여 기공결함을 포함하는 재료의 응력-변형률 선도를 그리기 위하여 사용된다. 본 연구에서는 Hollomon 변형경화 모델을 사용하였다. 이 응력-변형률 선도를 이용하면 균일분포의 기공결함을 갖는 다이캐스팅 부재의 강도를 평가할 수 있게 된다. 등가 기공률을 고려한 하나의 이론해로서 직사각형 단면의 다이캐스팅 보에 대한 삼점 굽힘의 탄소성 강도를 소성힌지의 방법으로 유도하였다.

• Journal of Welding and Joining
• /
• 제32권3호
• /
• pp.95-101
• /
• 2014

Joining of grey cast iron by fusion welding has much difficulties for its extremely low ductility and low toughness because of the flake form of the graphite. And the brittle microstructure, i.e. ledeburite may be formed during fusion welding by its rapid cooling rates. By these kinds of welding problem, preheat and post heat treatment temperature must be increased to avoid weld crack or welding problems. In order to avoid these fusion welding problem, friction welding of cast iron was carried out for improving joint soundness, establishing friction welding variables. There is no factor for evaluating friction weldability in continuous drive type friction welding. In this point of view, this study proposed the parameters for calculating friction weld heat input. The results obtained are as follows ; 1. There was a close relationship between tensile strength and flash appearance of friction welded joint. 2. Tensile strength was decreased and flash was severely oxidized as increasing frictional heating time. 3. As increased forging pressure $P_2$, flash had a large crack and tensile strength was decreased. 4. As powdered graphite by rotational frictional force induced flat surface and hindered plastic flow of metal, tensile strength of welded joint was decreased. 5. Heat input for continuous drive type friction welding could be calculated by the factors of $P_1$, $P_2$ and upset distance(${\delta}$).

• The Journal of Advanced Prosthodontics
• /
• 제6권4호
• /
• pp.266-271
• /
• 2014

PURPOSE. The purpose of this study was to compare the fracture strength of the metal and the bond strength in metal-ceramic restorations produced by selective laser sintering (SLS) and by conventional casting (CAST). MATERIALS AND METHODS. Non-precious alloy (StarLoy C, DeguDent, Hanau, Germany) was used in CAST group and metal powder (SP2, EOS GmbH, Munich, Germany) in SLS group. Metal specimens in the form of sheets ($25.0{\times}3.0{\times}0.5mm$) were produced in accordance with ISO 9693:1999 standards (n=30). To measure the bond strength, ceramic was fired on a metal specimen and then three-point bending test was performed. In addition, the metal fracture strength was measured by continuing the application of the load. The values were statistically analyzed by performing independent t-tests (${\alpha}=.05$). RESULTS. The mean bond strength of the SLS group (50.60 MPa) was higher than that of the CAST group (46.29 MPa), but there was no statistically significant difference. The metal fracture strength of the SLS group (1087.2 MPa) was lower than that of the CAST group (2399.1 MPa), and this difference was statistically significant. CONCLUSION. In conclusion the balling phenomenon and the gap formation of the SLS process may increase the metal-ceramic bond strength.

• Asian-Australasian Journal of Animal Sciences
• /
• 제29권9호
• /
• pp.1229-1238
• /
• 2016

This study was conducted to determine the relationships of five intragenic single nucleotide polymorphism (SNP) markers (protein kinase adenosine monophosphate-activated ${\gamma}3$ subunit [PRKAG3], fatty acid synthase [FASN], calpastatin [CAST], high mobility group AT-hook 1 [HMGA1], and melanocortin-4 receptor [MC4R]) and meat quality traits of Duroc breeding stocks in Korea. A total of 200 purebred Duroc gilts from 8 sires and 40 dams at 4 pig breeding farms from 2010 to 2011 reaching market weight (110 kg) were slaughtered and their carcasses were chilled overnight. Longissimus dorsi muscles were removed from the carcass after 24 h of slaughter and used to determine pork properties including carcass weight, backfat thickness, moisture, intramuscular fat, $pH_{24h}$, shear force, redness, texture, and fatty acid composition. The PRKAG3, FASN, CAST, and MC4R gene SNPs were significantly associated with the meat quality traits (p<0.003). The meats of PRKAG3 (A 0.024/G 0.976) AA genotype had higher pH, redness and texture than those from PRKAG3 GG genotype. Meats of FASN (C 0.301/A 0.699) AA genotype had higher backfat thickness, texture, stearic acid, oleic acid and polyunsaturated fatty acid than FASN CC genotype. While the carcasses of CAST (A 0.373/G 0.627) AA genotype had thicker backfat, and lower shear force, palmitoleic acid and oleic acid content, they had higher stearic acid content than those from the CAST GG genotype. The MC4R (G 0.208/A 0.792) AA genotype were involved in increasing backfat thickness, carcass weight, moisture and saturated fatty acid content, and decreasing unsaturated fatty acid content in Duroc meat. These results indicated that the five SNP markers tested can be a help to select Duroc breed to improve carcass and meat quality properties in crossbred pigs.

• Journal of Advanced Marine Engineering and Technology
• /
• 제34권6호
• /
• pp.816-824
• /
• 2010

본 논문에서는 쓰레기 이송관로내의 물체에 작용하는 힘을 분석하고 그 물체의 운동방정식 확립하였다. 그 운동방정식은 1계 비선형 미분방정식이 되며 이것의 일반해를 이용하면 쓰레기 이송관로내 물체의 속도를 구할 수가 있다. 물체의 속도는 엘보우와 같은 쓰레기 이송관로의 곡선부에서 내벽의 충돌속도가 되므로 충돌시 물체의 운동에너지를 계산할 수 있고, 따라서 필요한 내벽의 충격강도를 알 수가 있다. 하나의 예로써 쓰레기 이송관로내 공기의 속도가 30m/sec일 때 물체의 속도를 계산하여 그래프로써 나타내었으며, 이것으로부터 물체가 내벽에 충돌할 때의 운동에너지를 계산할 수 있도록 하였다. 또한 용융주조 현무암 튜브를 철강파이프 내면에 보호벽으로 씌운 복합재료 파이프에 추를 자유낙하시켜 충격을 주는 방식으로 충격시험을 한 결과를 제시하였으며, 그 결과에 의하면 용융 주조 현무암 튜브는 쓰레기 이송관로의 내면 보호벽으로 충분한 충격강도를 가지는 것이 판명되었다.

• 한국터널지하공간학회 논문집
• /
• 제9권1호
• /
• pp.1-18
• /
• 2007

본 연구는 쉴드터널 공사시 사용되는 사다리꼴 세그먼트라이닝의 배열방법에 관한 것이다. 사다리꼴 세그먼트라이닝은 공장에서 기제작된 Taper를 가진 콘크리트 세그먼트를 터널내에 반입과 동시에 조립하므로써 형성되는데, 이렇게 형성된 사다리꼴 세그먼트라이닝은 회전조립시 Taper량의 계산에 의하여 단 한가지 타입으로 다양한 터널노선에 맞는 배열을 가능하게 하므로 세그먼트에 의한 터널시공시 가장 효율적인 공법이라 할 수 있다. 본 연구는 사다리꼴 세그먼트라이닝의 설계제원 및 터널 노선의 선형(직선 혹은 곡선)의 조건을 분석하여 터널선형에 맞는 배열방법을 고안하고 실제 터널내에서 작업자가 활용할 수 있는 컴퓨터 프로그램을 제작하여 자동으로 배열순서를 결정하는 원리에 대하여 설명하고자 한다.또한,가변하는 실제 터널내에서 작업자가 세그먼트라이닝의 배치상태를 측정한 값이 컴퓨터 프로그램에서 계산된 결과와 상이할 때 작업자는 측정한 데이터를 컴퓨터 프로그램에 입력하여 프로그램의 계산상태를 실제 세그먼트 조립상태로 일치시킨 후, 다음 세그먼트라이닝의 배열자료로 사용하여 연속된 작업이 되도록 하는 방법을 제공하는 것이 본 연구의 기술적 요지이다.

• 한국주조공학회지
• /
• 제25권1호
• /
• pp.40-50
• /
• 2005

A series of heavy section ductile cast iron ingots with the cube length of 250mm were systematically investigated as functions of casting parameters of sand casting. Abnormal graphite formation was specially observed with the variation of Si content and Bi or Sb addition. Effects of chilling during casting and adaptation of riserless system were also examined, and proved to be effective for the prevention of both shrinkage and abnormal graphite such as chunky one. The formation of chunky graphite was effectively prevented by low Si content despite the promotion of pearlite matrix structure. The ferritic matrix was encouraged to form by high Si content and chunky graphite formation was effectively suppressed by the addition of Bi and Sb. Bi addition, however, was not good enough to control the microstructure owing to the sensitive cooling rate dependent inoculation behavior and relative low ability of nodulization. Sb addition, on the other hand, was proved to be effective for the microstructural control and enhancement of various mechanical properties such as strength, elongation, and impact energy. It may be suggested that optimized casting parameters should be applied to produce heavy section ductile cast iron with reliability.