• Title/Summary/Keyword: cast

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Study on the Production of the High Strength, Anti-impact and Wear Resistant Cast Iron (고장력 내충격 내마모성주철의 제조에 관한 연구)

  • Im, Sung-Woo;Lee, Chan-Gyoo;Hong, Jong-Hwi
    • Journal of Korea Foundry Society
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    • v.3 no.4
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    • pp.248-255
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    • 1983
  • The effect of chromium, aluminium and copper contents on the structures and mechanical properties of cast iron was investigated. 1) Mechanical properties were improved with the formation of ledeburite by chromium addition. The primary carbides dispersed in martensitic matrix contributed to high strength and wear resistance. 2) Small addition of aluminium decreased hardness of the cast iron. 3) The impact values were decreased by the formation of the double carbides but improved by the heat treatment. 4) Small addition of copper up to a certain level increased the hardness. Also impact values were considerably increased.

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Segregation of Squeeze Cast Al-7% Si-0.3% Mg Alloy Bars (용탕단조한 Al-7%Si-0.3% Mg합금 봉상시료의 편석거동)

  • Kim, Ki-Young;Ki, Seok-Do;Park, Jong-Rak
    • Journal of Korea Foundry Society
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    • v.13 no.1
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    • pp.71-80
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    • 1993
  • Squeeze casting has advantages to improve mechanical properties of nonferrous castings without losing high productivity. Sound pore free structure makes it possible to be subjected to heat treatment and welding. This process became popular to produce lighter automobile parts alternating cast iron parts. It has, however, two disadvantages of segregation and scattered structure due to the solidified layers in sleeve. In this study segregation behavior of squeeze cast Al-7%Si-0.3%Mg alloy bars was investigated using HVSC machine under various injection conditions. Degree of segregation decreased with injection pressure and effect of injection velocity on it was small. Segregation mode of solute was strongly governed by solidification mode and flow pattern.

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Effect and Fading Behavior of Inoculant in the Cast Iron Melt (주철 용탕 중 접종제의 접종 효과와 감쇄 거동)

  • Lee, Hae-Seong;Kwon, Hae-Wook
    • Journal of Korea Foundry Society
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    • v.23 no.3
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    • pp.122-129
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    • 2003
  • The abilities and fading behaviors of 5 different inoculants were evaluated by the thermal analyses of the melts which were held at constant temperature after addition in induction furnace. The silicon content was preserved at the high holding temperature of 1,450${\sim}$1,500$^{\circ}C$, which reduced by oxidation at the low one. The inoculation temperature should be higher to obtain better and reproducible result. The inoculation performance of 1%Ba-Fe-Si was the best on the bases of effect and fading behavior.

Mechanical Properties of High Strength Ductile Cast Iron for Brake Caliper (브레이크 캘리퍼용 고강도 구상흑연주철의 기계적 특성)

  • Bae, Cha-Hurn;Lee, Woo-Chul;Park, Heung-Il;Jeong, Hae-Yong
    • Journal of Korea Foundry Society
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    • v.28 no.4
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    • pp.170-174
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    • 2008
  • Mechanical properties of high strength ductile cast iron for the brake caliper of truck were investigated. Meanwhile the nodularity and nodule count decreased respectively from 92 and 95 to 80% and $60/mm^2$ with increased thickness, the volume fractions of graphite, pearlite and ferrite didn't change much and were in the ranges of 12.0-13.5, 52.6-55.0 and 33.0-35.2, respectively. Hardness, tensile strength and elongation in the mechanical properties of the castings of brake caliper were BHN 241, 710 MPa and 9.5%, respectively.

Biodeodorization of Trimethylamine by Earthworm Cast Bioflter (분변토 Biofilter를 이용한 Trimethylamine의 제거)

  • Kim, Song-Gun;Lee, Sung-Taik
    • Journal of the Korea Organic Resources Recycling Association
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    • v.4 no.2
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    • pp.71-75
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    • 1996
  • A bacterium, capable of the degradation of trimethylamine(TMA), dimethylamine, and methylamine, was isolated from an enrichment culture on TMA basal mineral medium. The isolate was identified as Methylobacterium some carbon-carbon bonds compounds like malate, succinate, betaine. When the strain was immobilized to earthworm cast, the biofilter could remove the gaseous TMA of SV $30h^{-1}$, concentration of 120ppm, continuously.

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Effect of Subzero Treatment on the Mechanical Properties and Damping Capacity of Austempered Ductile Cast Ironn (오스템퍼드 구상흑연주철의 기계적 성질 및 감쇠능에 미치는 서브제로처리의 영향)

  • Lee, K.H.;Kwon, M.K.;Kim, C.G.;Kang, C.Y.
    • Journal of Power System Engineering
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    • v.11 no.4
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    • pp.86-91
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    • 2007
  • This study was investigated to know the effect of subzero treatment in austempered ductile cast iron. Retained austenite transformed to martensite by subzero treatment. With decreasing subzero treatment temperature, more volume fraction of retained austenite transformed to martensite and transformed to martensite above 30% by subzero treatment temperature at $-196^{\circ}C$. With decreasing subzero treatment temperature, the value of strength and hardness increased but the value of elongation and impact value decreased. In case of subzero treatment at $-196^{\circ}C$, hardness value increased about 18% and impact value decreased by above 20%. We could find that subzero treated specimens had a little of effect on the tensile properties but had very much effect on the hardness and value of the impact.

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Rapid Tooling of Porous Ceramic Mold Using Slip Casting (슬립 캐스팅을 이용한 통기성 세라믹형의 쾌속 제작)

  • Chung, Sung-Il;Jeong, Du-Su;Im, Yong-Gwan;Jeong, Hae-Do;Cho, Kyu-Kap
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.5 s.98
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    • pp.98-103
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    • 1999
  • The application field of porous mold is more and more expended. A mixture of alumina and cast iron is used for making porous mold using slip and vacuum casting method in this study. Slip casting is a process that slurry is poured into silicon rubber mold, dried in vacuum oven, debinded and sintered in furnace, In this procedure, slurry is composed of powder, binder, dispersion agent, and water. Vacuum casting is a technique for removing air bubbles existed in the slurry under vacuum condition. Since ceramics has a tendency of over-shrinkage after sintering, cast iron is used to compensate dimensional change. The results shows that sintering temperature has a great effect on characteristics of alumina-cast iron composite sintered parts. Finally ceramic-metal composite sintered mold can be used for aluminum alloy casting of shoe mold using this process.

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The Effects of Neuromuscular Electrical Stimulation on Synaptic Reorganization of Neuromuscular Junctions in Rat Atrophic Muscle (신경근 전기자극이 흰쥐 위축근 신경근 연접부의 연접재형성에 미치는 영향)

  • Nam, Ki-Won;Kim, Young-Eok
    • The Journal of Korean Physical Therapy
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    • v.19 no.3
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    • pp.19-30
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    • 2007
  • Purpose: This study was performed to investigate the effects of NMES for recovery of skeletal muscle. Methods: The normal group consisted of healthy rat without cast immobilization. The control group was breeding at standard cage during 7 days after 2 weeks-cast immobilization on hind limb. The experimental group. I. received NMES application during days after 2 weeks-cast immobilization on hind limb. The effects were measured with NT-3 immunoreactivity in neuromuscular junction by light microscope. Results: Immunoreactivity of NT-3 at the neuromuscular junction was higher appeared experimental groups than control group. Then, There was a little detection in the normal and control group. Conclusion: These therapeutic interventions enhance expression of NT-3 at the neuromuscular junction. Also, NMES is considered to effect on a normal structural formation and NT-3 expression at the neuromuscular junction.

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Casting of Ductile Cast Iron using Metal Mold and Improvement of Impact Toughness by Direct Tempering (금형주조법에 의한 구상흑연주철의 제조 및 직접 템퍼링에 의한 충격인성 향상)

  • Choi, Sung Bae;Lee, Won Sik;Hong, Young Hwan
    • Journal of the Korean Society for Heat Treatment
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    • v.10 no.3
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    • pp.159-164
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    • 1997
  • Non-alloyed and 1.0%Ni alloyed ductile cast iron were cast into the sand mold and metal mold, and finer graphite size was obtained in case of metal mold casting. Direct tempering after casting showed the slight increase of absorbed energy, which is largely due to the relieving of residual stress that is developed during casting. After austempering heat treatment, higher impact energy was obtained in case of metal mold casting than sand mold casting, which is due to the finer graphite size.

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Strain Amplitude Dependence of Damping Capacity in Mg-AI-Si Alloy (Mg-Al-Si 합금에서 진동감쇠능의 변형진폭 의존성)

  • Jun, Joong-Hwan
    • Journal of the Korean Society for Heat Treatment
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    • v.24 no.3
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    • pp.144-148
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    • 2011
  • Change in damping capacity with strain amplitude was studied in Mg-Al-Si alloy in as-cast, solution-treated and aged states, respectively. The as-cast microstructure of the alloy is characterized by eutectic ${\beta}$($Mg_{17}Al_{12}$) phase and Chinese script type $Mg_2Si$ particles. The solution treatment dissolved the ${\beta}$ phase into the matrix, while the aging treatment resulted in the distribution of continuous and discontinuous type ${\beta}$ precipitates. The solution-treated microstructure showed better damping capacity than as-cast and aged microstructures both in strain-dependent and strain-independent damping regions. The decrease in second-phase particles which weakens the strong pinning points on dislocations and distribution of solute atoms in the matrix, would be responsible for the enhanced damping capacity after solution treatment.