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A Study on the Mechanical Properties and Fatigue Limit of the Austenitizing Treatment Conditions in Austempered Ductile Iron (오스템퍼링처리한 구상흑연주철의 오스테나이트화 조건에 따른 기계적 성질 및 피로한도에 관한 연구)

  • Kim, Min-Gun;Lim, Bok-Kyu
    • Journal of Industrial Technology
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    • v.24 no.A
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    • pp.3-8
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    • 2004
  • This study was performed to investigate the effect of two step austenitized treatment on the mechanical properties and fracture characteristic of the ductile cast iron and austempered ductile cast iron(ADI). The obtained results of this study were as follows. The matrix structures of specimens were changed differently by austenitizing heat treatment. Microstructure of austempered ductile cast iron obtained by two step austenitized treatment was bainitic ferrite and retained austenite. With two step austenitized treatment, vield strength, tensile strength and hardness decreased, while the elongation increased.

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Study about dynamic/static recrystallization during hot compression of Cast alloy 718 (Cast alloy 718의 고온압축시 동적/정적재결정에 대한 연구)

  • Kim, Nam-Yong;Kim, Jeoung-Han;Yeom, Jong-Taek;Park, Nho-Kwang;Yoon, Jong-Won
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.207-210
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    • 2006
  • Behavior of dynamic/static recrystallization during hot deformation of Cast alloy 718 was investigated. For this purpose, hot compression test and FE-simulation were conducted via Thermecmaster-Z and DEFORM-3D, respectively. The microstructural evolution during hot compression and post heat-treatment was investigated and deformation mechanism were analyzed by stress-strain curve, FE-simulation and microstructure. FE-simulation results show that the temperature difference between top-die and billet has considerable influence on the final shape of compressed specimen. The relation between applied load and processing time was predicted by the FE-simulation.

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Performance Requirement of Cast-in-place Concrete with Sandwich Insulation (타설형 콘크리트 중단열 벽체의 요구성능 분석)

  • Park, Jun-Ho;Yu, Jung-Ho
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.05a
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    • pp.10-11
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    • 2014
  • Energy load of building affected by insulation performance of building's exterior. and insulation system can be classify interior insulation, exterior insulation, sandwich insulation according to install place of insulation. but within interior insulation system, corner wall and the cross outer wall-slab insulation part may occur thermal bridges. And then, within exterior insulation system is more superior insulation performance than interior insulation, but it has difficult to apply, easily broken at high building because of strong wind load. And also difficult to maintenance exterior insulation system. So, in this study, to found requirement performance of cast-in-place sandwich insulation system that is superior insulation performance and easy construction and maintenance. requirement performance of cast-in-place sandwich insulation system is 1) To avoid thermal bridges in the insulation performance, 2) Both sides concrete wall can be composite action in the structural performance. Because of this study, can develops cast-in-place sandwich insulation system and this insulation system contribute to improve insulation performance of apartment-house and high building.

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Evaluation of Material Properties due to Thermal Embrittlement in CF8M Cast Austenitic Stainless Steel (CF8M 주조 오스테나이트 스테인리스강의 열취화에 따른 재료물성치 평가)

  • Kim, C.;Park, H.B.;Jin, T.E.;Jeong, I.S.;Seok, C.S.;Park, J.S.
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.131-136
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    • 2003
  • CF8M cast austenitic stainless steel is used for several components such as primary coolant piping, elbow, pump casing, and valve bodies in light water reactors. These components are subject to thermal aging at the reactor operating temperature. Thermal aging results in spinodal decomposition of the delta-ferrite leading to increased strength and decreased toughness. In this study, three kinds of the aged CF8M specimen were prepared using an artificially simulated aging method. The objective of this study is to summarize the method of estimating ferrite contents, Charpy impact energy and J-R curve, and to evaluate the thermal embrittlement of the CF8M cast austenitic stainless steel piping used in the domestic nuclear power plants.

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The Effects of Si and Mo on the Structures and Mechanical Properties in High Si Spheroidal Graphite Cast Iron (고 Si 구상흑연주철의 조직과 기계적성질에 미치는 Si과 Mo의 영향)

  • Kim, Jong-Yeon;Ra, Hyung-Yong
    • Journal of Korea Foundry Society
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    • v.10 no.3
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    • pp.225-234
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    • 1990
  • Spheroidal graphite cast irons which are Fe-3%C-(4-6)%Si-(0-0.5)%Mo were studied to improve not only heat resistance but also mechanical properties. With increasing Mo content, the graphitization was decreased and carbide volume fraction was increased. The graphite spheroidization ratio was not decreased in Fe-3%C-6%Si-Mo system cast iron with increasing Mo content, but that was decreased in Fe-3%C-4%Si-Mo system and Fe-3%C-5%Si-Mo system cast irons. Hardness was increased with the Si and Mo contents. At constant Si content, tensile strength was increased with increasing Mo content, but that was decreased at 6%Si. In the experiment of oxidation, weight gain was decreased as the Si and/or Mo content increased, but increased at 1.5%Mo content.

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Effects of high Si-P Addition on Microstructure and Mechanical Properties of Thin Ductile Cast Iron (고 Si-P 첨가가 박육구상흑연주철의 미세 조직과 기계적 성질에 미치는 영향)

  • Park, Yong-Jin;Choi, Yang-Jin;Park, In-Sun;Kim, Young-Hwan;Lee, Hyo-Sang
    • Journal of Korea Foundry Society
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    • v.15 no.6
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    • pp.558-565
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    • 1995
  • Effects of high Si-P addition on microstructure and mechanical properties of thin ductile cast iron have been investigated. The amount of silicon addition have fixed on 4.0wt% and the amounts of phosphorus addition and thickness of specimen have been varied from 0.05 to 0.8wt% and ${\phi}13mm$, ${\phi}10mm$ and ${\phi}6mm$, respectively. As the casting thickness decreased, the average diameter of spheroidal graphite was decreased and the hardness of the cast iron increased. By adding P, the average diameter of spheroidal graphite was increased and the count of the spheroidal graphite was decreased continuously. And the tensile strength and the elongation was decreased, and the hardness was increased. With the P added more than 0.2wt%, the abraded amount was decreased significantly. The addition of P improved the wear resistance and the hardness of thin ductile cast iron.

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Analysis of Pressure Plate Behavior of a Clutch Including Thermal and Mechanical Material Properties (기계적 및 열적 물성을 고려한 클러치 압력판의 거동해석)

  • Hur, Man-Dae;Lee, Sang-Uk;Kim, Gug-Yong;Kang, Sung-Su
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.4
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    • pp.524-532
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    • 2009
  • In the mechanical clutches, the pressure plate is one of the important parts for transferring the power and reducing the vibration. Instead of gray and ductile irons, CGI(Compacted Graphite Cast Iron) is concerned to be the replacement recently. A thermo-mechanical coupled analysis was performed to investigate the behavior of the pressure plate for manual clutches. Thermal and mechanical properties of three kinds of cast irons were obtained from the mechanical experiments and referred other technical reports. The results of FEM analysis, were well match with the experimental ones. In this designated FEM method, temperature distribution, stress distribution and thermal deformation were successfully gained and these results will help to design the pressure plate which was made by cast irons including CGI.

Frequency Spectra of AC Signal Generated from the Operation of Cast-Resin Power Transformer (운전중인 몰드형 전력변압기의 음향방출신호에 대한 주파수 스펙트럼 특성)

  • 구경철;이상우;이동인;이광식;김인식;김이국;신용철
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2000.11a
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    • pp.246-250
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    • 2000
  • In this paper, Frequency spectra of AE(acoustic emission) signals generated from the magnetizing and the load currents in the actual operating cast-resin power transformer of 500[kVA] under distribution system of22.9[kV] were also analysed to distinguish the AE signals due to void discharges from the magnetic circuit noises in the core of cast-resin power transformer. As the experimental results, we could distinguish the AE signals whether those signals were caused due to the void discharges or due to the magnetic circuit noises by analyzing the frequency spectrum of AE signals. Frequency spectra of AE signals generated from the cast-resin power transformer in operation due to both the magnetizing and the load currents appeared in the range of 40-120[khz].

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Microstructure and Wear Properties of Squeeze Cast Carbon Fiber/Copper Alloy Metal Matrix Composite (탄소섬유 강화 Cu 기지 금속 복합재료의 Squeeze Cast 조직 및 내마멸특성)

  • Kim, Nam-Soo;Chi, Dong-Chul;Cho, Kyung-Mok;Park, Ik-Min
    • Journal of Korea Foundry Society
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    • v.12 no.3
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    • pp.238-247
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    • 1992
  • A carbon fiber(CF) reinforced Cu-10%Sn alloy matrix composite was successfully fabricated by squeeze casting method employing preheated graphite mold and proper process controlling factors. The matrix solidification microstructure of the Cu-10%Sn/CF composite reveals ${\alpha}-dendrite$ and ${\alpha}+{\delta}$ eutectoid. To compare the squeeze cast Cu-10%Sn/CF compostie with PM route fabricated Cu-graphite composites for electric contact material, mechanical wear and electrical arc wear tests were performed. Mechanical wear rate of the Cu-10%Sn/CF is much lower than that of the Cu-graphite composite. Weight loss with a variation of contact number in electrical arc wear tests shows a similar trend between the squeeze cast Cu-10%Sn/CF and PM Cu-graphite composites.

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Effects of Graphites and Carbides on the Specific Damping Capacity of Low Thermal Expansion Cast Irons (저 열팽창 주철의 진동감쇠능에 미치는 흑연 및 탄화물의 영향)

  • Moon, Byung-Moon;Hong, Chun-Pyo
    • Journal of Korea Foundry Society
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    • v.17 no.1
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    • pp.51-57
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    • 1997
  • Effects of the amount of flake type graphite, morphology and (V,Mo)carbides on the specific damping capacity of austenitic low thermal expansion cast irons were investigated. Specific damping capacity(SDC) of low thermal expansion cast irons increased with the increased amount of graphite. Specific damping capacity of low thermal expansion cast iron decreased with the increased Young's modulus. In the case of V and Mo addition, SDC decreased with the increased amount of carbides. Specific damping capacity increased about 2% by the movement of magenetic domains which appeared in ferromagnetic materials.

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