• Title/Summary/Keyword: cast

Search Result 3,532, Processing Time 0.072 seconds

AN EXPERIMENTAL STUDY ON PHYSICAL PROPERTIES OF WROUGHT WIRE CLASP (WROUGHT WIRE CLASP의 물리적 성질에 관한 실험적 연구)

  • Lee, Kwang-Hee;Chang, Ik-Tae;Kim, Kwang-Nam
    • The Journal of Korean Academy of Prosthodontics
    • /
    • v.27 no.2
    • /
    • pp.201-218
    • /
    • 1989
  • The purpose of this study was to evaluate the influence of attachment technique on mechanical properties and microstructures of wrought wires. The wires tested in this study were precious metal wires: PGP (Platinum-Gold -Palladium), Elastic #12, Denture Clasp, Standard, Jelenko No. 2, Degulor-Klammerdraht, DM (Dong Myung) and base metal wire : Ticonium. Each wire was divided into three groups, and each group was heat treated as embedding, cast to, and soldering state. Heat treated sample was evaluated by tensile test, bending test, microhardness test, element analysis and microstructure test. The obtained results were as follows: 1. In tensile test, cast to and soldering procedures have an effect on wrought wire clasp as hardening heat treatment. 2. Maximum bending strength was significantly increased in Elastic #12, Denture Clasp, Standard, and DM in cast to procedure. 3. Ticonium showed the highest Victors hardness number, followed by PGP, and there was no significant difference in other wrought wires. In cast to and soldering procedure, Victors hardness number was significantly increased in precious wrought wires. 4. The precious wrought wire showed typical fibrous structure and this was disappeared in cast to and soldering procedure. But physical properties were not influenced by this phenomenon.

  • PDF

Aging Evaluation of Duplex Cast Stainless Steel Using Ball Indentation Test (볼 압입시험을 이용한 2상 주조 스테인리스강의 열화 평가)

  • Kim Jin-Weon
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.29 no.9 s.240
    • /
    • pp.1253-1261
    • /
    • 2005
  • Cast stainless steel (CSS) is thermally aged by a long term exposure in the range of nuclear power plant operating temperature. The thermal aging is a cause of concern for the continued safe and reliable operation of CSS nuclear components. Therefore, an assessment of degradation in material properties of these components has been importantly considered. In this study the ball indentation tests were performed on four cast stainless steels aged at $400^{\circ}C$ for 3600 hours, to investigate the applicability of ball indentation test to the assessment of aging degradation of cast stainless steels. Thus, the reliability of ball indentation test for aged CSS was analyzed by evaluating the scattering of data tested from each material and by comparing tensile properties obtained from ball indentation test and standard tensile test. Also, the tensile properties of aged CSS obtained from ball indentation test were compared with those predicted by the evaluation procedure developed on the basis of material database for aged CSS.

An Effective Moving Cast Shadow Removal in Gray Level Video for Intelligent Visual Surveillance (지능 영상 감시를 위한 흑백 영상 데이터에서의 효과적인 이동 투영 음영 제거)

  • Nguyen, Thanh Binh;Chung, Sun-Tae;Cho, Seongwon
    • Journal of Korea Multimedia Society
    • /
    • v.17 no.4
    • /
    • pp.420-432
    • /
    • 2014
  • In detection of moving objects from video sequences, an essential process for intelligent visual surveillance, the cast shadows accompanying moving objects are different from background so that they may be easily extracted as foreground object blobs, which causes errors in localization, segmentation, tracking and classification of objects. Most of the previous research results about moving cast shadow detection and removal usually utilize color information about objects and scenes. In this paper, we proposes a novel cast shadow removal method of moving objects in gray level video data for visual surveillance application. The proposed method utilizes observations about edge patterns in the shadow region in the current frame and the corresponding region in the background scene, and applies Laplacian edge detector to the blob regions in the current frame and the corresponding regions in the background scene. Then, the product of the outcomes of application determines moving object blob pixels from the blob pixels in the foreground mask. The minimal rectangle regions containing all blob pixles classified as moving object pixels are extracted. The proposed method is simple but turns out practically very effective for Adative Gaussian Mixture Model-based object detection of intelligent visual surveillance applications, which is verified through experiments.

The Optimum Design of Casting Process through Prediction and control of Thermal Deformation (주조 공정 시 열변형 예측과 제어를 통한 금형의 최적 설계에 관한 연구)

  • Choi, Bong-Hak;Kwahk, Si-Young;Kim, Jeong-Tae;Choi, Jeong-Kil;Lee, Dong-Il
    • Journal of Korea Foundry Society
    • /
    • v.25 no.5
    • /
    • pp.209-215
    • /
    • 2005
  • The design of the Metal mold casting should consider several variables such as the material properties and shape of the mold. In particular, the thermal stress generated by the thermal expansion and contraction depending on the thermal gradient of the mold causes partial plastic deformation on the mold, which causes damage or fracture of the cast. Consequently, the thermal deformation along with thermal stress leads to thermal deformation of the cast itself. In this study, the temperature analysis of the cast and mold is simulated by FDM to control the thermal deformation and stress as a result of the thermal gradient of mold. Using the results from FDM simulation, the thermal deformation and stress are analyzed by FEM and, the optimal mold design with minimum thermal deformation of the cast is suggested.

A Study on the Fabrication of Cast Iron-Babbitt Metal Composite Pipes by Centrifugal Casting Process (원심주조법에 의한 주철-Babbitt Metal 복합관 제조에 관한 연구)

  • Lee, Chung-Do;Kang, Choon-Sik
    • Journal of Korea Foundry Society
    • /
    • v.13 no.1
    • /
    • pp.42-49
    • /
    • 1993
  • Conventional manufacturing process for cast iron-babbitt metal composite is complicate and bimetallic bonding by centrifugal casting is also difficult because their melting point is largely different and nonmetallic inclusion exists on outer shell. This study is aiming to simplify multistage process by adding Cu-powder as insert metals during cast iron solidification. The variables on fabrication of composite pipe are mold rotating speed and inner surface temperature of outer metal. The optimum temperature range for fusion bonding between cast iron and Cu-layer was $1100^{\circ}C-1140^{\circ}C$ in case of mold rotating speed was 700rpm. When the inner surface of Cu-layer was at $900^{\circ}C$, the value of interfacial hardness between Cu-layer and babbitt metal were higher than Cu-matrix by forming diffusion layer, interfacial products between Cu-layer and babbitt metal are proved to be $Cu_6Sn_5({\eta})$by XRD.

  • PDF

A Study on the Mechanical Properties of Spray-cast Al 6061 Alloy with Variation of Mg/Si Content (분사주조한 Al 6061 합금의 Mg/Si 첨가량의 변화에 따른 기계적 특성 고찰)

  • Lee, Jae-Sung;Kim, Myung-Ho
    • Journal of Korea Foundry Society
    • /
    • v.28 no.4
    • /
    • pp.179-183
    • /
    • 2008
  • Mechanical properties of the spray-cast Al 6061 alloy with variation of Mg/Si addition were investigated. After spray-cast, hot extrusion was performed at $460^{\circ}C$ then followed ageing treatment to the T6 condition. SEM, EDX, and XRD were used to characterize a ${\beta}(Mg_{2}Si)$ precipitate. The amount of ${\beta}$ precipitate was calculated from the XRD measurements. Hardness, ultimate tensile strength and elongation were tested then compared with those of the Al 6061 alloys made by ingot metallurgy (I/M) and powder metallurgy (P/M). The ultimate tensile strength and elongation of the spray-cast Al 6061 alloy were 318MPa and 16.5%, respectively. These properties were improved in the 2.2 wt%Mg and 1.3wt%Si addition up to 349MPa of UTS and 12.5% of elongation, mainly due to increased amount of a fine supersaturated ${\beta}(Mg_{2}Si)$ precipitate.

The Effects of the Distribution Aspect of Precipitate on the Corrosion Behavior of As-Cast Magnesium Alloys

  • 이충도
    • Transactions of Materials Processing
    • /
    • v.8 no.3
    • /
    • pp.295-295
    • /
    • 1999
  • In the present study, the corrosion behavior of AZ91D as-cast alloy was investigated form the viewpoint of the distribution aspect of precipitate ($Mg_{17}Al_{12}$) and the variation of Al concentration in the Mg-rich matrix. The dendrite arm spacing (DAS) of an as-cast specimen was measured as a function of degree which describes the distribution aspect of the precipitate, and the salt spray test was conducted for various grain-sired specimens fur 20 days. The dendrite arm spacing increased as the grain size increased to about 150㎛, but a constant value is indicated when the grain size exceeds that range. Although the relationship between the corrosion rate and grain size is of a nonlinear type, the linear trend between the corrosion rate and the dendrite arm spacing is maintained for the overall range of dendrite arm spacing. Since the precipitate in the as-cast alloy is discontinuously distributed, this linear relationship means that the variation of Al-solute concentration in the Mg-rich matrix has a more potent effect than the protective action of the precipitate on the corrosion behavior of an as-cast alloy.

The development of prevention technique for crack and porosity occured during hardening overlay auto MIG welding for press die of gray cast iron (회주철 프레스 금형에 대한 경화육성 자동 MIG 용접시 균열 및 기공방지 기법의 개발)

  • Yu, Gwang-Seon;Hwang, Jae-Ryeon;Kim, Deok-Hwan;Kim, Byeong-Hun;Hwang, Ji-Seon;Jo, Sang-Myeong
    • Proceedings of the KWS Conference
    • /
    • 2005.11a
    • /
    • pp.114-116
    • /
    • 2005
  • There are some problems when weld gray cast iron which is used well in automobile industry with auto MIG welding. the problems are followed like this 1) Occurrence of porosity and hardening organization. 2) Occurrence of crack due to lower elongation of gray cast iron when restraint stress works on. 3) Occurrence of porosity and unstable bead shape due to unstable arc under low current MIG welding.. especially there is a restraint on chemical composition of weld metal because the weldment demands more than 570Hv hardness. so it is hard to use Fe-Ni wire to prevent cracks occured on weldment and new welding method is needed to resolve that problems. This study shows how to prevent porosity and cracks occurring when weld gray cast iron trimming die and shows a new welding method for press die of gray cast iron

  • PDF

Study on the Microstructural Changes with Modification and Cast-forging in Eutectic Al-Si Alloys (공정 Al-Si 합금의 개량처리와 주단조에 의한 조직변화에 관한 연구)

  • Yoon, Ji-Hyun;Seol, Eun-Cheol;Park, Seung-Min;Lee, Kwang-Hak
    • Journal of Korea Foundry Society
    • /
    • v.22 no.1
    • /
    • pp.17-25
    • /
    • 2002
  • Recently, many studies have been carried out to process on the purpose of lightness in a transport parts because of the saving energy, the environmental problem. The cast-forging process can be expected to lower costs without decreasing the mechanical properties. So, the finest microstructure is needed to get for applying the cast-forging process with Al-Si alloy because the microstructure affects to the cast-forging process. For refinement treatment of eutectic Si and Al solid-solution phase, Sr and TiB were added in Al-Si alloys. The finest microstructure could be observed when 0.075 wt.%Sr and 0.1 wt.%TiB were added respectively. In this case, tensile strength and elongation much more increased than as casting. After high temperature deformation simulation test with grain refinement specimens was carried out, about 70N per unit $area(mm^2)$ of specimen was confirmed. After hot forging, tensile strength and elongation were increased. It was considered because casting defect was removed by compressive working.

Effects of Heat Treatments on Microstructure , Hardness and Abrasive Wear Resistance in 3%C-10%Cr-5%Mo-5%W White Cast Iron (3%C-10%Cr-5%Mo-5%W 백주철에 있어서 열처리가 현미경조직, 경도 및 내마모성에 미치는 영향)

  • Yu, Sung-Kon
    • Journal of Korea Foundry Society
    • /
    • v.19 no.1
    • /
    • pp.33-37
    • /
    • 1999
  • White cast iron of 3%C-10%Cr-5%Mo-5%W was casted, and then heat treated with three different methods such as homogenizing, austenitizing and tempering to observe its effects on the microstructure, hardness and abrasive wear resistance. In uni-directional soldification, bamboo tree-like $M_7C_3$ carbide grew along with the heat flow direction, and fishbone-like $M_6C$ carbide was dispersed randomly among $M_7C_3$ carbides. While almost pearlitic structures were observed in the as-cast specimen, those of the heat treated specimens consisted of secondary carbide, retained austenite and tempered martensite. In austenitized specimen, the amounts of retained austenite were 60.88% due to the higher cooling rate encountered in forced air cooling. On the other hand, the amounts of retained austenite were reduced from 60.88% to 23.85% in tempered specimen due to the transformation of austenite into tempered martensite. The hardness of tempered specimen showed the highest value, and then decreased in the order of austenitized, as-cast and homogenized specimens. But, the abrasive wear resistance of austenitized specimen was the highest, and then decreased in the order of tempered, as-cast and homogenized specimens.

  • PDF