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Research on the Experiment Methods for the Compensation of Thermal Distortion of Machine Tool Spindle (공작기계 주축 열변형 보정을 위한 실험방법에 관한 연구)

  • 고태조;김희술;김형식;김선호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.375-379
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    • 1997
  • Thermal drift of the machine tool spindle due to temperature increase dominates the major source of the machine tool error. To compensate the thermal errors, software based error correction methods could be implemented. In th~s case, we need model to map the relationship between temperature and thermal distortion. Traditionally, two or three different methods have been trled: step increase of spindle speed, constant, random. The latter two methods are described in the document of ISOlDIS230-3. In this research, three different methods were verified through the experiments from the viewpoint of compensation of thermal distortion. Constant spindle speed turned out good enough for monitoring the behavior of the thermal drift and modeling the relationship between temperature and thermal distortion.

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A Study on the Chip Control in Turning of Hardened Steel STD11 (경화처리된 공구강 STD11의 선삭에서 침 처리성에 관한 연구)

  • Noh, S.L.;An, S.O.
    • Journal of the Korean Society for Heat Treatment
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    • v.5 no.3
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    • pp.165-170
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    • 1992
  • The chip controls are investigated experimentally for the purpose of estimating cutting ability of hardened steel. In this experiment, hardened STD11 steel ($HR_c$ 60) is turned with carbide tool M20 under various cutting conditions and with several tool shapes. The main results obtained are as follows : 1) Cutting conditions of cutting speed 45m/min. feed 0.09-0.13 rev. depth of cut 0.4-0.6 are recommended for the chip excluding. 2) In case that the feed becomes larger and a lead angle of cutting tool becomes smaller, the chip excluding becomes easier. 3) It is confirmed that frank wear and crator wear on the cutting tool appear severely from about 10 min. after cutting start and chip excluding get worse.

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PETSIM : 생산시스템의 설계 및 분석을 위한 Simulation 도구

  • 임동순
    • Journal of the Korea Society for Simulation
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    • v.2 no.1
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    • pp.1-12
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    • 1993
  • Simulation has been recognized as an invaluable tool in designing and analyzing manufacturing system. In this paper, a Petri net based simulation tool to facilitate the simulation project in manufacturing area is presented . To simulate a manufacturing system, three models are developed ; a Petrinet model, a monitor, and a token control function. While hardware objects in manufacturing systems are modeled by Petri net objects, cell level control functions are separately modeled and integrated with a Petri net model so that they resolve conflicts occuring in Petri net execution. The monitor is a model regarding the information flow between Petri nets and token control functions. The facilities of the developed tool are presented. Also, a modeling procedure with the tool is illustrated via a case study.

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Improving Student's Design Prototyping Skills using Interactive Prototyping Tool

  • Kim, Jongwan;Jeon, Jae-wook;Kim, Ki-yeon
    • Journal of Multimedia Information System
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    • v.8 no.1
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    • pp.75-78
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    • 2021
  • This paper will explain the importance of using interactive prototyping tools in the HCI design process. The Future of HCI education project performed by ACM SIGCHI shows that students recognize that prototyping, especially paper prototyping and interactive prototyping, are both very important. Two widely-used prototyping tools in academy, Balsamiq and Oven, will be compared and rated by students according to their preferences. We choose the Balsamiq as our design tool because Oven can be designed on the web but applications cannot be designed directly on Mac or Windows. The Balsamiq tool will help you understand the task process of UI work and highlight the benefits of digital prototyping to test the execution of expected results in a fast fashion compared to high-level prototyping. We also present the outcome of this work through two case studies. In particular, the smart mirror project with voice recognition function shows the effectiveness of the proposed method as an example.

Weldability of Al 7075 Alloy according to different tools and welding conditions by F.S.W (Al 7075의 마찰교반 용접부 특성에 관한 연구)

  • Jang Seok-Ki;Jeon Jeong-Il
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.1
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    • pp.30-41
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    • 2006
  • This paper shows mechanical Properties and behaviors of macrostructures for specimens welded by F.S.W according to welding conditions and tool dimensions with $6.35mm_t$ aluminum 7075-T651 alloy plate. It apparently results in defect-free weld zone in case transition speed was changed to 15mm/min 61mm/min and 124mm/min under conditions of tool rotation speed such as 800rpm. 1250rpm and 1600rpm respectively with tool's Pin diameter 40mm and 60mm. The optimum mechanical property, ultimate stress,${\sigma}_Y=470Mpa$ is obtained at the condition of 124mm/min of travel speed with 800rpm of tool rotation speed using full screw type pin. shoulder dia. $20{\phi}mm$ pin dia. $6{\phi}mm$ and pin length 6mm. The full-screw type and the half-screw type pin shows the similar behaviors of weldability. It is found that the size of nugget is depended on tool transition speed and tool dimension by macrostructures of the cross section of weld zone.

Machining Characteristics in Turning Circular Free Formed Surface with Coated Tool (코팅공구에 의한 원형곡면 선삭가공시 절삭특성)

  • Wang, Duck Hyun;Kim, Won Il;Eom, Phil Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.1
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    • pp.85-91
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    • 2003
  • The experimental study for turning circular free fanned surface with TiN coated insert tool was conducted for different cutting conditions such as cutting speed, feed rate and depth-of-cut. For the fluctuation of 1.0mm depth-of-cut, the characteristics for machined surface and tool wear were less influenced by the feed rate and cutting speed than those of higher depth of cut. The higher surface roughness and surface precision were obtained in lower cutting speed. For the fluctuation of 1.5mm depth-of-cut, the higher surface roughness was obtained for the case of the lower feed rate of 0.05-10mm/rev and the higher cutting speed of 80m/min. For the fluctuation of 2.0mm depth-of-cut, the surface roughness and surface precision were too worse to machine the specimen And the flank wear on the tool was increased rapidly rather than the crater wear.

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Extraction of Research and Development Project for Improving the International Competitiveness of Machine Tool Industry (공작기계 산업의 국제 경쟁력 향상을 위한 연구개발과제 도출)

  • 이석우
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.2 no.1
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    • pp.19-30
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    • 2001
  • Machine tool (Mother machine) is the basis of industrial development and it largely has an effect on the quality improvement and Productivity improvement of machinery products because it demands high technical abilities such as design, machining. control and assembling which reflect the technical level of a country. But, in case of domestic companies. it is difficult to secure good engineers and enough fund for developing machine tool, which can not narrow the gap with advanced machine tool manufacturing companies. Therefore, this Project focused on the extraction of research and development project to improve the international competitiveness of machine tool industry through comprehending problems that domestic companies have and investigating the research trend in domestic and international countries.

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A Data Quality Measuring Tool (데이타 품질 측정 도구)

  • 양자영;최병주
    • Journal of KIISE:Computing Practices and Letters
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    • v.9 no.3
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    • pp.278-288
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    • 2003
  • Quality of the software is affected by quality of data required for operating the actual software. Especially, it is important that assure the quality of data in a knowledge-engineering system that extracts the meaningful knowledge from stored data. In this paper, we developed DAQUM tool that can measure quality of data. This paper shows: 1) main contents for implement of DAQUM tool; 2) detection of dirty data via DAQUM tool through case study and measurement of data quality which is quantifiable from end-user's point of view. DAQUM tool will greatly contribute to improving quality of software product that processes mainly the data through control and measurement of data quality.

Weldability of Al 7075 Alloy according to different tools and welding conditions by F.S.W (Al 7075의 마찰교반 용접부 특성에 관한 연구)

  • Jang, Seok-Ki;Jeon, Jeong-Il
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.06a
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    • pp.348-358
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    • 2005
  • This paper showed mechanical properties and behaviors of macrostructures for specimens welded by F.S.W according to welding conditions and tool with 6.35$mm_t$ aluminum 7075-T651alloy plate. It resulted in defect-free weld zone in case tool rotation speed was 800rpm, 1250rpm and 1600rpm respectively that transition speed was changed to 15mm/min, 61mm/min and 124mm/min with tool's pin diameter 4${\Phi}$mm and 6${\Phi}$mm. The optimum mechanical property, ultimate stress,${\sigma}_Y$=470Mpa was obtained at the condition of 124mm/min of travel speed with 800rpm of tool rotation speed using full screw type pin, shoulder dia. 20${\Phi}$mm, pin dia.6${\Phi}$mm and pin length 6mm. The full-screw type and the half-screw type pin showed the similar behaviors of weldability. It is found that the size of nugget was depended on tool transition speed and tool dimension by macrostructures of the cross section of weld zone.

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A study on the optimal conditions for machining accuracy when endmill fillet cutting at the corner (코너부 모깍기 엔드밀가공시 가공정밀도의 최적조건에 관한 연구)

  • Choi, Sung-Yun;Kwon, Dae-Gyu;Park, In-Su;Wang, Duck-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.4
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    • pp.101-108
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    • 2016
  • Endmill fillet cutting at the corner was conducted with the online measurement of cutting forces and tool deflection by a tool dynamometer and an eddy current sensor system. The profile of the machined surface was also compared with the CAD profile with a Coordinate Measuring Machine (CMM) and CALYPSO software. It was found that the end mill cutter with four blades has a better surface profile than that with two blades, and the cutting forces and tool deformation were increased as the cutting speed was increased. When the tool located at the degree $45^{\circ}$ corner was found to conduct the maximum cutting force than started to the point of the workpiece. As it was compared with the CMM and ANOVA analysis result in the case that the cutting force and tool deformation was the maximum, it was found that the result was affected by the spindle speed and the number of blades.