• Journal of the Korean Wood Science and Technology
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• v.43 no.2
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• pp.206-213
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• 2015

This study was carried out to use carbonized medium density fiberboard (MDF) for the replacement of sound absorbing material. Carbonization treatment was performed to improve sound absorption property for MDF at carbonizing temperatures of $500^{\circ}C$, $700^{\circ}C$, $900^{\circ}C$ and $1100^{\circ}C$. As the carbonization temperature increased, the results of the observation by scanning electron microscope (SEM) demonstrated that the fibers exhibited a more compressed morphology within the surface section of the MDF than those within the middle section of MDF. As the carbonizing temperature increased, the cavity increased. The sound absorption coefficient increased between the temperatures of $500^{\circ}C$ and $900^{\circ}C$, but decreased at a temperature of $1100^{\circ}C$. The sound absorption properties of the carbonized MDF and the non-carbonized MDF were compared. The maximum sound absorption coefficient of the carbonized MDF was 12.38%. This was almost double of the value of the non-carbonized MDF.

• Journal of the Korean Wood Science and Technology
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• v.37 no.3
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• pp.208-215
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• 2009

As a fundamental study to develop absorbing materials on harmful volatile organic compounds (VOC) such as formaldehyde, structural and crystalline characteristics of MDF carbonized at different temperatures were examined by a scanning electron microscope and an X-ray diffraction method. Fibers in surface layer of MDFs showed more compressed morphology than those in middle layer of MDFs, but the porosity of MDFs increased with increasing the carbonized temperature. The wrinkle shape was frequently surfaces of cell walls was more severe than that at the lumina of cells. The shape of pits in the fibers of carbonized MDFs were hardly changed. The cell walls of MDFs carbonized at $400^{\circ}C$ and over showed an amorphous-like structure without cell layering. X-ray diffratograms from the MDFs carbonized at $400^{\circ}C$ showed a trace of crystalline cellulose. On the other hand, an amorphous diffraction pattern from carbons was obtained with the MDFs carbonized at $1,000^{\circ}C$.

• Journal of the Korean Wood Science and Technology
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• v.44 no.3
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• pp.424-429
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• 2016

In this study, the carbonized boards were manufactured from different types of wood-based panel and then their moisture absorption/desorption properties were investigated and compared. The carbonization temperature was maximum $600^{\circ}C$ with 2 h maintains. Test results showed higher absorption/desorption capacity on carbonized plywood than carbonized MDF, PB, and OSB, respectively. However, carbonized MDF, OSB, and plywood had similar absorption/desorption rate per hour. It means carbonized OSB and plywood can transfer moisture into deeper side and then possibly hold more amount of water. Based on SEM images, carbonized OSB and plywood showed more like wood structure, while carbonized MDF and PB had only wood fiber or/and chunk of wood fragments. Therefore, original wood structure may affect moisture absorption/desorption capacity. In order to manufacture high moisture absorbing/desorbing carbonized board, wood structure should be considered and then carbonized.

• Journal of the Korean Wood Science and Technology
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• v.38 no.3
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• pp.185-190
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• 2010

This study was focused to make a wooden plate that is engraved with writings or pictures on the medium density fiberboard (MDF), and then to produce a calligraphy-carving artwork by carbonization of the carved MDF. The external appearances and anatomical changes were investigated on the carbonized MDF and aesthetic characteristics was also discussed. No split and no twist were found after the carbonization (at $850^{\circ}C$) of the calligraphy-encarved MDF, shrinkages of the MDF were observed with portions of 21.8% in length, 18.8% in width and 43.5% in thickness, and 69.2% of weight loss with density decrease of 14.8% were observed as well. From the observation of the carbonized board by a scanning electron microscope, specific phenomena were found: the adhesives, surrounding the fiber's surface and pits, were carbonized, the woody fibers were changed smoothly, the pits were opened, the fiber' size was uniformized, and the organization was compacted. By the combination of handmade calligraphy-woodcarving and crack-free carbonizing methods, it was able to find a new method for manufacture carbonized calligraphy-woodcarving artwork. It is concluded that the calligraphy-woodcarving artwork using carbonized board can be a new access for the eco-friendly art that has the advantage of the functionality of charcoal and the aesthetic of calligraphy-woodcarving simultaneously.

• Journal of the Korean Wood Science and Technology
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• v.42 no.6
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• pp.714-722
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• 2014

In the previous study, a variety of wood-based panels was thermally decomposed to manufacture carbonized boards that had been proved to be high abilities of insect and fungi repellence, corrosion and fire resistant, electronic shielding, and formaldehyde adsorption as well as sound absorption performance. Based on the previous study, carbonized medium density fiberboard (c-MDF) was chosen to improve sound absorption performance by holing and sanding process. Three different types of holes (cross shape, square shape, and line) with three different sanding thickness (1, 2, and 3 mm) were applied on c-MDF and then determined sound absorption coefficient (SAC). The control c-MDF without holes had 14% of SAC, however, those c-MDFs with holes had 16.01% (square shape), 15.68% (cross shape), and 14.25% (line) of SAC. Therefore, making holes on the c-MDF did not significantly affect on the SAC. As the degree of sanding increased, the SAC of c-MDF increased approximately 65% on sanding treated c-MDFs (21.5, 21.83, and 19.37%, respectively) compared to the control c-MDF (13%). Based on these results, composite sound absorbing panel was developed with c-MDF and MDF (11 mm). The noise reduction coefficient of composite sound absorbing panel was 0.45 which was high enough to certify as sound absorbing material.

• Journal of the Korean Wood Science and Technology
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• v.42 no.5
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• pp.555-562
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• 2014

Characteristics of carbonized fiberboard such as chemical materials absorption, electromagnetic shielding, and electrical and mechanical performance were determined in previous studies. The carbonized board therefore confirmed that having excellent abilities of these characteristics. In this study, the effect of density on physical properties and sound absorption properties of carbonized fiberboards at $800^{\circ}C$ were investigated for the potential use of carbonized fiberboards as a replacement of conventional sound absorbing material. The thickness of fiberboards after carbonization was reduced 49.9%, 40.7%, and 43.3% in low density fiberboard (LDF), medium density fiberboard (MDF), and high density fiberboard (HDF), respectively. Based on SEM images, porosity of carbonized fiberboard increased by carbonization due to removing adhesives. Moreover, carbonization did not destroy structure of wood fiber based on SEM results. Carbonization process influenced contraction of fiberboard. The sound absorption coefficient of carbonized low density fiberboard (c-LDF) was higher than those of carbonized medium density fiberboard (c-MDF) and carbonized high density fiberboard (c-HDF). This result was similar with original fiberboards, which indicated sound absorbing ability was not significantly changed by carbonization compared to that of original fiberboards. Therefore, the sound absorbing coefficient may depend on source, texture, and density of fiberboard rather than carbonization.

• Journal of the Korean Wood Science and Technology
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• v.45 no.3
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• pp.327-334
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• 2017

This study was carried out to investigate the formaldehyde emission of building materials and effect of carbonized-board (c-board) on formaldehyde reduction using a chamber method. As a result, reduction performance of formaldehyde was in the order of c-board (90%), c-bamboo board (84%), diatomite-based panel (82%), allophane-based tile (78%), Pinus densiflora timber (58%), MDF (54%) and gypsum-based board (46%) for approximately 12 days. In $1.9m^3$ chamber filled with particleboard (PB), the formaldehyde reduction performance of c-board was significantly increased with increasing input amount of c-board for 68 days. In particular, the formaldehyde emissions can be reduced above 40% and 75% by input rate of 10% and 30% c-board, respectively, in given ratio of chamber volume and PB area.

• Journal of the Korean Wood Science and Technology
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• v.45 no.5
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• pp.511-518
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• 2017

In recent years, many interests and researches on the insulations required the multiple performances other than insulation performance. The purpose of this paper is to find the optimal ratio between wood fiber and rice-husks charcoal to develop a structural board with carbonized rice-husks. Based on these rice-husks charcoals, basic research was carried out to develop thermal insulation materials with structural performance, and the following conclusions were obtained. The MC of the board using the carbonized rice-husks was 3.2-4.1% and the density was 0.58-0.68, indicating the possibility of excellent structural material. The bending strength was 9.1-32.6 MPa in the length direction and 9.2-34.1 MPa in the width direction. It is possible to obtain the bending strength of the normally used MDF level and to find the possibility of development of the thermal insulation material having the structural performances.

• Journal of the Korean Wood Science and Technology
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• v.42 no.5
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• pp.615-623
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• 2014

Increases of public attention on healthy environment lead to the regulation of indoor air quality such as Clean Healthy House Construction Standard. This standard covers emission of total volatile organic compounds (TVOCs) (e.g., formaldehyde, benzene, and toluene), ventilation, and use of environmentally-friendly products or functional products. Moisture absorption and desorption abilities are a recommended functionality for improving indoor air quality. In this study, moisture absorption and desorption capacities of carbonized board from wood-based panels and other materials were determined by using UNT-HEAT-01 according to ISO 24358:2008. Pine had higher moisture absorption and desorption capacities ($49.0g/m^2$ and $35.3g/m^2$, respectively) than hinoki cypress, cement board, gypsum board, oriented strand board, and medium density fiberboard (MDF). The moisture absorption and desorption capacities differed considerably according to the wood species. After carbonization process at $400^{\circ}C$, the absorption and desorption ability of MDF increased to 38% and 60%, respectively. However, moisture absorption and desorption capacities decreased with increasing carbonization temperature, but they were still higher than original MDF. Therefore, it is suggested that carbonization below $600^{\circ}C$ can improve moisture absorption/desorption capacities.

• Journal of the Korean Wood Science and Technology
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• v.41 no.2
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• pp.105-110
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• 2013

A repeated impregnation and carbonization process was performed to prepare high-density woodceramics using MDF. The physical properties were estimated to further confirm morphologically structurally occurred changes of one-time and two-time phenolic resin treated and carbonized woodceramics. As compare one-time and two-time carbonized woodceramics, the increasing rate of weight and density declined after second carbonization as the resin impregnation ratio grew higher, and when the resin impregnation ratio was 40 percent, the weight and density of the second carbonization increased more than in the first step by 20.5% and 33.9% respectively which were the highest rates.