• Title/Summary/Keyword: carbonation corrosion

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Examination on Required Cover Depth to Prevent Reinforcement Corrosion Risk in Concrete

  • Yoon, In-Seok
    • Corrosion Science and Technology
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    • v.11 no.5
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    • pp.157-164
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    • 2012
  • In first experiment series, this paper is devoted for examining progress of reinforcement corrosion due to carbonation in concrete and to quantify uncarbonation depth to protect reinforcement from corroding. The tolerance of cover depth should be considered in order to prevent carbonation-induced corrosion. From the relationship between the weight loss of reinforcement and corrosion current density for a given time, therefore, the tolerance of cover depth to prevent carbonation-induced corrosion is computed. It is observed that corrosion occurs when the distance between carbonation front and reinforcement surface (uncarbonated depth) is smaller than 5 mm.As a secondary purpose of this study, it is investigated to examine the interaction between carbonation and chloride penetration and their effects on concrete. This was examined experimentally under various boundary conditions. For concrete under the double condition, the risk of deterioration due to carbonation was not severe. However, it was found that the carbonation of concrete could significantly accelerate chloride penetration. As a result, chloride penetration in combination with carbonation is a serious cause of deterioration of concrete.

Evaluation of carbonation service life of slag blended concrete considering climate changes

  • Wang, Xiao-Yong;Luan, Yao
    • Computers and Concrete
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    • v.21 no.4
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    • pp.419-429
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    • 2018
  • Climate changes, such as increasing of $CO_2$ concentration and global warming, will impact on the carbonation service life of concrete structures. Moreover, slag blended concrete has a lower carbonation resistance than control concrete. This study presents a probabilistic numerical procedure for evaluating the impact of climate change on carbonation service life of slag blended concrete. This numerical procedure considers both corrosion initiation period and corrosion propagation period. First, in corrosion initiation period, by using an integrated hydration-carbonation model, the amount of carbonatable substances, porosity, and carbonation depth are calculated. The probability of corrosion initiation is determined through Monte Carlo method. Second, in corrosion propagation period, a probabilistic model is proposed to calculate the critical corrosion degree at surface cracking, the probability of surface cracking, and service life. Third, based on the service life in corrosion initiation period and corrosion propagation period, the whole service life is calculated. The analysis shows that for concrete structures with 50 years service life, after considering climate changes, the service life reduces about 7%.

Enhanced mass balance Tafel slope model for computer based FEM computation of corrosion rate of steel reinforced concrete coupled with CO2 transport

  • Hussain, Raja Rizwan
    • Computers and Concrete
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    • v.8 no.2
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    • pp.177-192
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    • 2011
  • This research paper aims at computer based modeling of carbonation induced corrosion under extreme conditions and its experimental verification by incorporating enhanced electrochemical and mass balance equations based on thermo-hygro physics with strong coupling of mass transport and equilibrium in micro-pore structure of carbonated concrete for which the previous research data is limited. In this paper the carbonation induced electrochemical corrosion model is developed and coupled with carbon dioxide transport computational model by the use of a concrete durability computer based model DuCOM developed by our research group at concrete laboratory in the University of Tokyo and its reliability is checked in the light of experiment results of carbonation induced corrosion mass loss obtained in this research. The comparison of model analysis and experiment results shows a fair agreement. The carbonation induced corrosion model computation reasonably predicts the quantitative behavior of corrosion rate for normal air dry relative humidity conditions. The computational model developed also shows fair qualitative corrosion rate simulation and analysis for various pH levels and coupled environmental actions of chloride and carbonation. Detailed verification of the model for the quantitative carbonation induced corrosion rate computation under varying relative conditions, different pH levels and combined effects of carbonation and chloride attack remain as scope for future research.

Corrosion Resistance of Cr-Bearing Rebar to Macrocell Corrosion Environment Induced by Localized Carbonation

  • Tae, Sung-Ho
    • International Journal of Concrete Structures and Materials
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    • v.18 no.1E
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    • pp.17-22
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    • 2006
  • Artificial cracks were made in the cover concrete of specimens embedding ten types of steel rebars of different Cr contents. The research aims for developing Cr-bearing steel rebars resistant to macrocell corrosion environments induced by cracking in cover concrete. The cracks were subjected to intensive penetration of carbon dioxide (carbonation specimens) to form macrocells. The carbonation specimens were then treated with accelerated corrosion curing, during which current macrocell corrosion density was measured. The corrosion area and loss from corrosion were also measured at the end of 105 cycles of this accelerated curing. The results of the study showed that Cr-bearing steel with Cr content of 5% or more suppressed corrosion in a macrocell corrosion environment induced by the differences in the pH values due to carbonation of cracked parts. Cr-bearing steels with Cr content of 7% or more are proven to possess excellent corrosion resistance.

Effect of Carbonation Threshold Depth on the Initiation Time of Corrosion at the Concrete Durability Design (콘크리트의 내구성 설계시 탄산화 임계깊이가 철근부식 개시시기에 미치는 영향에 관한 연구)

  • Yang, Jae-Won;Lee, Sang-Hyun;Song, Hun;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2010.05a
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    • pp.229-230
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    • 2010
  • The Carbonation, one of the main deterioration factors of concrete, reduces capacity of members with providing rebar corrosion environment. Consequently it suggested standards of all countries of world, carbonation depth prediction equation of respective researchers and time to rebar corrosion initiation. As a result of carbonation depth prediction equation calculation, difference of time to rebar corrosion initiation is 149 years and difference of carbonation depth prediction equation is 162 years when water cement ratio is 50%. So a study on rebar corrosion with carbonation depth will need existing reliable data and verifications by experiment.

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Characteristic of Steel Corrosion in Carbonated Concrete

  • You, JeiJun;Ohno, Yoshiteru
    • Corrosion Science and Technology
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    • v.4 no.4
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    • pp.130-135
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    • 2005
  • In this study, accelerated corrosion tests were conducted on concrete specimens with and without accelerated carbonation beforehand for the purpose of elucidating the effects of carbonation, cover depth, and water-cement ratio (W/C) on the reinforcement corrosion. During testing, the corrosion current between the anode steel and cathode stainless steel was measured to continuously monitor the progress of corrosion throughout the test period, thereby investigating the mechanism of reinforcement corrosion and the relationship between corrosion and crack width, as well as other parameters.

A Fundamental Study on the Steel Corrosion Due to Carbonation of Concrete (콘크리트의 중성화로 인한 철근의 부식에 관한 기초적 연구)

  • 이창수;윤인석;최성기
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10c
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    • pp.203-206
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    • 1998
  • In reinforced concrete carbonation of concrete leads to depassivation of the reinforcement, and hence to initiation of corrosion. As a result of carbonation accelerating experiment with using effect of wet-dry cycle and 15% concentration of CO ₂, the carbonation rate shows very distinct difference according to W/C ratio. OPC-40 estimated no carbonation depth, whereas OPC-60 estimated rapidly the carbonation rate. The comparative analysis of the carbonation rate accelerating depends on different kinds of cement shows fastest FAC-20. Also, highly W/C ratio's concrete shows low half-cell potential value and fast corrosion rate. During period for 14 weeks. corrosion rate was not severe. So, it can be concluded that only carbonation attack on concrete doesn't severly deteriorated except very poor qualitified concrete.

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Evaluation of Rebar Corrosion Due to Carbonation of Concrete (콘크리트의 중성화로 인한 철근의 부식 정도 평가)

  • 이창수;설진성;윤인석
    • Journal of the Korea Concrete Institute
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    • v.12 no.3
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    • pp.21-30
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    • 2000
  • Recently, reinforced concrete structures exposed to severe enviroment are increased in metropolitan area. The acid rain and CO2 penetrated towad rebar, thus rebar corrosion occurred. The corrosion of rebar in concrete is, as in most corrosion processes, an electrochemical nature. The corrosion may severely affect on durability and service life of such a concrete structures. This study was performed for the purpose of acquiring data about corrosion condition and considering a countermeasure to prevent rebar from corroding due to carbonation of concrete. An accelerated car bonation testing procedure was applied to measure the evolution of carbonation and rebar corrosion with time for various water-binder ratios and cement types.

Study on the Cargonation Properties of Fly Ash Concrete using a Vacuum Instrument

  • Jung, Sang-Hwa;Yoo, Sung-Won;Chae, Seong-Tae
    • Corrosion Science and Technology
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    • v.6 no.4
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    • pp.186-192
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    • 2007
  • Carbonation is one of the most important factors causing the corrosion of reinforcement concrete. Nevertheless, experimental studies on the concrete carbonation have not been carried out sufficiently because of the slow process of carbonation process. Therefore, this study adopts an experimental system exploiting a vacuum instrument that has been recently developed to accelerate carbonation instead of existing experimental system to conduct rapid carbonation tests on Portland cement and fly-ash cement concretes. Test results revealed that, compared to water-cement ratio of 40%, the carbonation depth increases from 103% to 138% for an increase of water-cement ratio from 45% to 60%. These results are larger than the carbonation depths obtained by mathematical model, and such difference is increasing with larger water-cement ratios. The results also indicated that larger fly-ash contents lead to sharp increase of the carbonation depth, which is in agreement with previous experimental researches. The adoption of the new accelerated carbonation test system enabled to shorten effectively the time required to produce experimental data compared to the existing carbonation test method. The experimental data obtained in this study together with ongoing acquisition of data using the new carbonation test method are expected to contribute in the understanding of the carbonation process of concrete structures in Korea.

Predicting the impact of global warming on carbonation of reinforced concrete structures in Zambia and Japan

  • Wanzi A. Zulu;Miyazato Shinichi
    • Advances in concrete construction
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    • v.17 no.5
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    • pp.245-255
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    • 2024
  • The problem of carbonation-induced corrosion has become a concern in recent times, especially in the 21st century, due to the increase in global temperatures and carbon dioxide (CO2) concentration in the atmosphere possessing a significant threat to the durability of reinforced concrete (RC) structures worldwide, especially in inland tropical regions where carbonation is the most significant concrete degradation mechanism. Therefore, a study was conducted to predict the impact of global warming on the carbonation of RC structures in Lusaka, Zambia, and Tokyo, Japan. The Impact was estimated based on a carbonation meta-model that applies the analytic solution of Fick's 1st law using literature-based concrete mix design data and forecasted local temperature and CO2 concentration data over a 100-year period with relative humidity assumed constant. The results showed that CO2 diffusion increased between 17-31%, effecting a 40-45% rise in carbonation coefficient and a significant reduction in corrosion initiation time of 50-52% in the two cities. Moreover, for the same water-cement ratio, Lusaka showed almost twice higher carbonation coefficient values and one third shorter corrosion initiation time compared to Tokyo, mainly due to its higher temperature and low relative humidity. Additionally, the carbonation propagation depth at the end of 100 years was between 12-22 mm in Tokyo and 18-40 mm in Lusaka. These findings indicate that RC structures in these cities are at risk of rapid deterioration, especially in Lusaka, where they are more vulnerable.