• Title/Summary/Keyword: carbon-foams

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Phenol/formaldehyde-derived macroporous carbon foams prepared with aprotic ionic liquid as liquid template

  • Byun, Hae-Bong;Nam, Gi-Min;Rhym, Young-Mok;Shim, Sang-Eun
    • Carbon letters
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    • v.13 no.2
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    • pp.94-98
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    • 2012
  • Herein, macroporous carbon foams were successfully prepared with phenol and formaldehyde as carbon precursors and an ionic liquid, 1-butyl-3-methylimidazolium hexafluorophosphate ($BMIPF_6$), as a pore generator by employing a polymerization-induced phase separation method. During the polycondensation reaction of phenol and formaldehyde, $BMIPF_6$ forms a clustered structure which in turn yields macropores upon carbonization. The morphology, pore structure, electrical conductivity of carbon foams were investigated in terms of the amount of the ionic liquid. The as-prepared macroporous carbon foams had around 100-150 ${\mu}m$-sized pores. More importantly, the electrical conductivity of the carbon foams was linearly improved by the addition of $BMIPF_6$. To the best of the author's knowledge, this is the first result reporting the possibility of the use of an ionic liquid to prepare porous carbon materials.

The Preparation and Property of Carbon Foams from Carbon Black Embedded Pitch Using PU Template (카본블랙이 내첨된 핏치로부터 폴리우레탄 조공제를 이용한 탄소 폼의 제조 및 특성)

  • Lee, Sangmin;Kim, Ji-Hyun;Jeong, Euigyung;Lee, Young-Seak
    • Korean Chemical Engineering Research
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    • v.54 no.2
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    • pp.268-273
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    • 2016
  • To improve mechanical strength of carbon foams, the carbon black (CB) added carbon foams were fabricated by impregnating different contents of carbon black (CB) and mesophase pitch using polyvinyl alcohol (PVA) solution into polyurethane foam and being followed by heat treatment. The cell wall-thicknesses of carbon foams were controlled by adding amounts of CB, and it was confirmed that the compressive strength of carbon foams was increased as increasing cell wall-thickness. The compressive strength had the highest value of $0.22{\pm}0.05MPa$ with the highest bulk density of $0.44g/cm^3$ when adding 5 wt% CB in carbon foam. However, the thermal conductivity was decreased by adding CB in carbon foam. The results indicated that the thermal conductivities of carbon foams were reduced by increased interlayer spacing ($d_{002}$) with the addition of CB in carbon foams.

Monolithic porous carbon materials prepared from polyurethane foam templates

  • Pires, Joao;Janeiro, Andre;Oliveira, Filipe J.;Bastos, Alexandre C.;Pinto, Moises L.
    • Carbon letters
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    • v.18
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    • pp.11-17
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    • 2016
  • Monolithic carbon foams with hierarchical porosity were prepared from polyurethane templates and resol precursors. Mesoporosity was achieved through the use of soft templating with surfactant Pluronic F127, and macroporosity from the polyurethane foams was retained. Conditions to obtain high porosity materials were optimized. The best materials have high specific surface areas (380 and 582 m2 g-1, respectively) and high electrical conductivity, which make them good candidates for supports in sensors. These materials showed an almost linear dependence between the potential and the pH of aqueous solutions.

A Study on Noxious Gases Analysis of Polyurethane foams (Polyurethane foam의 유해가스 분석에 관한 연구)

  • 이창우;김정환;현성호
    • Fire Science and Engineering
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    • v.14 no.2
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    • pp.7-13
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    • 2000
  • We had investigated thermal stability, Ignition temperature and fire gas for polyurethane foams used for manikin, cushion and interior finishing material. Decomposition of polyurethane foams with temperature was investigated using a DSC and the weight loss with temperature increase using a TGA in order to find the thermal hazard of polyurethane foams, and the ignition temperature of polyurethane foams according to species. We studied constant temperature among ignition temperature measuring methods. In addition, noxious gases for polyurethane foams according to combustion condition were analyzed using gas analyzer and GASTEC. As results, initial decomposition temperature of polyurethane foam used for interior finishing material was lower than those for manikin and cushion, and exothermic energy was higher. Ignition temperature of polyurethane foam of interior finishing material was $420^{\circ}$. All of combustion forms at $427^{\circ}$ and under were smoldering combustion, and it was combustion at $500^{\circ}$. As furnace temperature was increased, concentration of noxious gases such as carbon oxide, carbon dioxide, and hydrogen cyanide was increased. And nitrogen oxide at combustion condition($500^{\circ}$) was over 10 ppm.

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Fabrication of Macroporous Carbon Foam with Uniform Pore Size Using Poly(methyl methacrylate) Particles As The Template

  • Kim, Jin-Sil;Rhym, Young-Mok;Shim, Sang-Eun
    • Journal of Powder Materials
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    • v.18 no.2
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    • pp.129-134
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    • 2011
  • Herein, macroporous carbon materials were readily prepared by carbonization of cured body of resorcinol and formaldehyde using poly(methyl methacrylate) colloid microspheres which were employed as the template in the gelation of resorcinol with formaldehyde. The gel in the water was solvent exchanged with methanol and the wet gel was dried. After carbonization of the template-gel composite at $800^{\circ}C$, it was found that pores were left corresponding to the size of the template, yielding carbon materials with a fine porous structure with enlarged surface area and significant porosity. Properties of the carbon foams including the structure, morphology, thermal stability, and porosity were investigated. Finally, it was concluded that the method using polymer colloids as the template provided a facile route to prepare carbon foams.

Morphology and Electrical Conductivity of Polystyrene/Carbon Nanotube Microcellular Foams Polymerized by High Internal Phase Emulsions (고내상 에멀젼 중합법으로 제조한 폴리스티렌/탄소나노튜브 미세기공 발포체의 모폴로지 및 전기 전도도)

  • Noh, Won-Jin;Kang, Myung-Hwan;Lee, Seong-Jae
    • Polymer(Korea)
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    • v.36 no.5
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    • pp.579-585
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    • 2012
  • Polystyrene/carbon nanotube (CNT) microcellular foams were prepared to have electrically conductive properties via high internal phase emulsion polymerization. In this study, we have investigated the effects of surface modification of CNT, surfactant content and dispersion time to improve the stability of emulsion and the electrical conductivity of foam. Acid treatment and a surfactant were used to effectively disperse CNTs in the aqueous phase. In the organic phase, CNTs were used after a surface modification with organic functional groups. The degree of dispersion of CNTs was estimated by the electrical conductivity of resultant microcellular foams. With raw CNTs dispersed with the surfactant in the aqueous phase, substantial conductivity increase was observed but the foams were slightly shrunk. The foams prepared with organically modified CNTs dispersed in the organic phase showed stable cell morphology without shrinkage, but displayed limitation to improve the conductivity.

Effect of glass beads on dispersion properties of EVA/MWCNT foams (유리비드가 EVA/MWCNT 발포체의 분산특성에 미치는 영향)

  • Kim, Taeyoon;Lee, Seunghyun;Ching, Ildoo
    • Journal of Adhesion and Interface
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    • v.19 no.2
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    • pp.68-73
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    • 2018
  • In this study, conductive EVA foams including multi-wall carbon nanotubes (MWCNT), glass beads were prepared. The electrical conductivity and physical properties of the foams were confirmed with varying amount of MWCNT, mixing time, and amount of glass beads. The electrical conductivity increased with the amount of MWCNT. Dispersity of MWCNT in EVA foams were improved with glass beads. It can be suggested that conductive EVA foams can be successfully prepared with improved dispersity of MWCNT in ethylene-vinyl acetate by using glass beads.

Nitrogen-doped carbon nanosheets from polyurethane foams and removal of Cr(VI)

  • Duan, Jiaqi;Zhang, Baohua;Fan, Huailin;Shen, Wenzhong;Qu, Shijie
    • Carbon letters
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    • v.22
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    • pp.60-69
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    • 2017
  • Nitrogen-doped carbon nanosheets with a developed porous structure were prepared from polyurethane foams by hydrothermal carbonization following $ZnCl_2$ chemical activation. Scanning electron microscopy, thermogravimetric analysis, Fourier transform infrared spectroscopy, solid state $^{13}C$ nuclear magnetic resonance (NMR) spectra and X-ray photoelectron spectroscopy were used to characterize the nitrogen-doped carbon nanosheet structure and composition. The removal of Cr(VI) by the N-doped carbon nanosheets was investigated. The results showed that the maximum removal capacity for chromium of 188 mg/g was found at pH=2.0 with PHC-Z-3. pH had an important effect on Cr(VI) removal and the optimal pH was 2.0. Moreover, amino groups and carboxyl groups in the nitrogen-doped carbon nanosheet played important roles in Cr(VI) removal, and promoted the reduction of Cr(VI) to Cr(III).

Preparation, Morphology and Electrical Conductivity of Polystyrene/Polydopamine- Carbon Nanotube Microcellular Foams via High Internal Phase Emulsion Polymerization (고내상 에멀젼 중합에 의한 폴리스티렌/폴리도파민-탄소나노튜브 미세기공 발포체의 제조, 모폴로지 및 전기 전도도)

  • Kim, Haseung;Na, Hyo Yeol;Lee, Jong Heon;Lee, Seong Jae
    • Polymer(Korea)
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    • v.39 no.2
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    • pp.293-299
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    • 2015
  • Conductive microcellular foams consisted of polystrene (PS) and polydopamine-coated carbon nanotube (PDA-CNT) were prepared via high internal phase emulsion (HIPE) polymerization and their morphology and electrical conductivity were investigated. CNT as a conductive nanofiller was modified to PDA-CNT by coating with hydrophilic PDA on the surface of CNT to increase aqueous phase dispersion and emulsion stability. It was possible to prepare the HIPEs having higher PDA-CNT content and the resultant foams having improved conductivity due to its good dispersion. The foams showed the morphology of interconnected cell structure. As PDA-CNT content increased, yield stress and storage modulus increased and cell size reduced. The PDA-CNT content showing electrical percolation threshold was ca. 0.58 wt% and the conductivity at PDA-CNT content of 5 wt% was increased to $10^{-3}S/m$.