• Title/Summary/Keyword: c/c composite

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Wear Resistance Characteristics of Iron Weld Overlays by Composite Chromium Powders (복합 크롬 분말에 의한 철계 용접 오버레이의 내마모 특성)

  • 김종철;박경채;최창옥
    • Journal of Welding and Joining
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    • v.19 no.5
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    • pp.506-511
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    • 2001
  • Weld overlay has been developed to improve the property of material surface which is used in the severe environment. Weld overlay is the process which uses an arc heat and welds different composition of alloy on the substrate for the improvements of heat resistance and wear resistance. Weld overlay has a lot of advantages which are high hardness, good processing efficiency, easy controlling of layer thickness, good quality and low cost. In this study, weld overlay was performed by MAG welding on the base metal(SS400) with filler metal which contain composite powders(Cr+C+Mn+Mo+NbC) and solid wire(JIS-YGW11). Characterization of hardness and wear resistance were analyzed by EDS, EPMA, XRD and observations of microstructure were performed to investigate characteristics of overlays. The experimental results of overlaid specimens manufactured with Cr+C+Mn+Mo+NbC powders were obtained as fellows. ${\alpha}-phase$, M(Fe, Cr)3C and NbC of overlays were increased with decreasing the wire feed rates and increasing powder feed rates. Also the hardness of overlays were increased and the specific wear were decreased.

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Mechanical Properties of $Al_2O_3-SiC$ Whisher Composite Materials ($Al_2O_3-SiC$ 위스커 복합재료의 기계적 특성)

  • ;;Weisskopf
    • Journal of the Korean Ceramic Society
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    • v.23 no.3
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    • pp.62-66
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    • 1986
  • Mechanical properties of $Al_2O_3$ based composite ceramics reinforced by SiC whiskers up to 40% by volume we-re investigated. Specimens were hot pressed at $1, 500^{\circ}C$ under 28.5MPa for 30min in Ar atmosphere. Porosities room temperaturefracture toughnesses and flexural strengths up $1, 000^{\circ}C$ were measured. Porosities were increa-sed as the SiC whisker cortent increased. After compensating the effect of porosities that means extrapolated in zero porosities the reinforced composites exhibited increases in flexural strength and fracture toughness as the whi-sker content increased, .

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Properties of $SiC/MoSi_2$ Composites Prepared by Reaction Sintering Method (반응소결에 의한 $SiC/MoSi_2$ 복합체의 특성)

  • 한인섭;양준환;서동수
    • Journal of the Korean Ceramic Society
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    • v.31 no.4
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    • pp.399-406
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    • 1994
  • The SiC/MoSi2 composite material was prepared by infiltration with the mixture of metal Si and MoSi2 into the preform of $\alpha$-SiC and graphite under the vacuum atmosphere of 10-1 torr. The mechanical properties, phases and microstructural characteristics have been investigated by employing an universal testing machine, scanning electron microscope and X-ray diffractometer. With the increase of MoSi2/Si mixing content, the quantity of the residual silicon phase was decreased and the hardness and fracture toughness of composite materials were increased. Also, as the infiltration temperature increased, a lot of fine-grained $\beta$-SiC phases, which were produced from the reaction of graphite and liquid silicon melt, were transformed to $\alpha$-SiC phases.

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Research of the Composite Spun Yarn Manufacturing Process using Silicon Carbide and Para Aramid Fiber (SiC/p-Aramid 복합방적사 제조기술 연구)

  • Kim, Booksung;Ryu, Huijun
    • Textile Coloration and Finishing
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    • v.33 no.4
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    • pp.309-316
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    • 2021
  • Due to the rigid nature of the silicon carbide fiber(SiC), fiber damage occurs from the friction during the carding process. This damage not only lowers the spun yarn yield, but also lowers the heat resistance of the spun yarn, so that ultra-high heat resistant yarn cannot be manufactured. Therefore, in the carding process where the most friction between fiber and machine(wire, etc.) occurs, some factors were modified and tested, and as a result of measuring the change in physical properties, fiber damage decreased due to the wire angle or wire density, resulting in improved yield. The test method used to measure the yield of SiC fiber was the carbonization method, and the content of SiC fibers was calculated using the remaining amount after carbonization. Carbonization test was performed at air condition, 700℃, and for 2 hours. Analysis by SEM-EDX showed that the carbide was consistent with the composition of the SiC fiber.

Fabrication of$Al_2O_3/Fe$ composite by reaction sintering (반응소결법에 의한 $Al_2O_3/Fe$ 복합재료 제조)

  • 김송희;윤여범
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.9 no.2
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    • pp.185-190
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    • 1999
  • An $Al_2O_3/Fe$ composite was synthesized through the double stage processes by a reaction sintering which requires simple process and equipments but provides near-net-shape, a reduction/oxidation process for 5 hrs at $650^{\circ}C$ was followed by sintering at $1200^{\circ}C$ to form an $Al_2O_3/Fe$ composite. The composite processed through the double stage sintering are mainly consists of $\alpha$-Fe and ${\alpha}Al_2O_3$ with minor amount of $FeAl_2O_4$, a spinnel structure which is known to prevent Fe from filling up the pores and good contact with $Al_2O_3/Fe$ particles.

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Application of Friction Stir Process to Improve Surface Reliability of Light Weight Magnesium Alloy (경량 마그네슘 합금의 표면 신뢰성 향상을 위한 마찰교반공정의 적용)

  • Gil, Ung-Chan;Kim, Jae-Yeon;Hyun, Chang-Young
    • Journal of Applied Reliability
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    • v.16 no.2
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    • pp.155-161
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    • 2016
  • Purpose: Purpose of this study is to analyze the effect of particle size as well as number of pass on surface microstructure and hardness of SiC(p)/AZ31 surface composite fabricated by friction stir process (FSP). Method: SiC(p)/AZ31 surface composite containing different size of SiC particle (i. e., $2{\mu}m$ and $8{\mu}m$) was fabricated by multi-pass FSP. Microstructure was observed by scanning electron microscope and surface hardness was determined by Vickers hardness tester. Results: For all the FSPed specimens with and without hardening particles, grain size was refined due to dynamic recrystallization behavior. Surface hardness was observed to increase with decreasing particle size in the composite layer. Increasing number of FSP pass was effective for homogeneous distribution of the hardening particles and for resulting increase in surface hardness. Conclusion: FSP was effective to modify surface microstructure for improving surface hardness of SiC/AZ31 composite.

A Development of Ultrasonic Defect Analysis Program for Composite Motor Case (복합재 연소관의 초음파 결함 분석 프로그램 개발)

  • Kim, Dong-Ryun;Lim, Soo-Yong;Chung, Sang-Ki;Lee, Kyung-Hoon
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.393-399
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    • 2011
  • A defect analysis program of the composite motor case was developed to apply the ultrasonic signal processing method on basis of the ultrasonic pulse-echo method and the defects of FRP delamination and FRP/Rubber disbond in the composite motor case could be quantitatively measured. The defects detected in the composite motor case were in agreement with the results measured with the computed tomography and video microscope. This paper was described about the development process of the defect analysis program to convert the ultrasonic test data into the C-Scan image.

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Characterizatics of Composite Silicides from Co/Ni Structure (코발트/니켈 적층구조 박막으로부터 형성된 복합실리사이드)

  • Song Ohsung;Cheong Seonghwee;Kim Dugjoong;Choi Yongyun
    • Korean Journal of Materials Research
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    • v.14 no.11
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    • pp.769-774
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    • 2004
  • 15 nm-Co/15 nm-Ni/P-Si(100)[Type I] and 15 nm-Ni/15 nm-Co/P-Si(100)(Type II) bilayer structures were annealed using a rapid thermal annealer for 40sec at $700/sim1100^{\circ}C$. The annealed bilayer structures developed into composite NiCo silicides and resulting changes in sheet resistance, composition and microstructure were investigated using Auger electron spectroscopy and transmission electron microscopy. Prepared NiCoSix films were further treated in a sequential annealing set up from $900\sim1100^{\circ}C$ with 30 minutes. The sheet resistances of NiCoSix from Type I maintained less than $7\;{\Omega}/sq$. even at the temperature of $1100{\circ}C$, while those of Type II showed about $5\;{\Omega}/sq$. with the thinner and more uniform thickness. With the additive post annealing, the sheet resistance for all the composite silicides remained small up to $900^{\circ}C$. The proposed NiCoSix films were superior over the conventional single-phased silicides and may be easily incorporated into the sub-0.1 ${\mu}m$ process.

Sintering and Microstructure of $Ce-TZP/Al_2O_3$ Ceramic Composite ($Ce-TZP/Al_2O_3$ 세라믹 복합재료의 소결과 미세구조)

  • 박홍채;홍상희;이윤복;오기동
    • Journal of the Korean Ceramic Society
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    • v.31 no.7
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    • pp.703-714
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    • 1994
  • Sintering and microstructure of Ce-TZP/Al2O3 composite with $\alpha$-Al2O3 matrix containing dispersed 5~50 vol% ZrO2 were discussed. Sintered density was increased with elevating forming pressure in range of 6~300 MPa and about >99.2% of theoretical density was obtained at 1$600^{\circ}C$ for 2h in case of 300 MPa of 6~300 MPa uniaxially cold-pressed compacts containing 20 vol% ZrO2. All kinds of different batch composition exhibited nearly the same shrinkage behaviour with end-point shrinkage between 20 and 24%, and had the maximum shrinkage rate (0.41~0.54%/min) around 140$0^{\circ}C$. Grain growth was occurred faster in $\alpha$-Al2O3 than in {{{{ gamma }}-Al2O3 starting matrix during sintering at 1$600^{\circ}C$. Bimodal pore size distribution of interaglomerate pores with size of 0.03~0.2 ${\mu}{\textrm}{m}$ and of interaglomerate pores with size of around 60 ${\mu}{\textrm}{m}$ was obtained in Ce-TZP/$\alpha$-Al2O3 composite sintered at 130$0^{\circ}C$. But unimodal pore size distribution with around 0.1 ${\mu}{\textrm}{m}$ was observed in Ce-TZP/{{{{ gamma }}-Al2O3 composite sintered at the same temperature. Microcracks were occurred due to the tlongrightarrowm transformation of ZrO2 on cooling process.

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Evaluation of Crack Resistance Properties on Particulate Reinforced Composite Propellant using Digital Image Correlation (DIC에 의한 입자강화 복합재 추진제의 균열저항 특성평가)

  • Na, Seonghyeon;Choi, Hoonseok;Oh, Kwangkeun;Kim, Jaehoon
    • Journal of the Korean Society of Propulsion Engineers
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    • v.19 no.6
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    • pp.26-32
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    • 2015
  • In this study, it is evaluated for fracture toughness to analyze crack resistance properties of particulate reinforced composite propellant. Fracture toughness test using WST specimen is conducted by temperature conditions from $50^{\circ}C$ to $-60^{\circ}C$. Evaluation method for fracture toughness calculated using an equation suggested by ASTM E399 with linear elastic fracture mechanics. From these result, splitting loads and stress intensity factors of propellant increase according to decrease of test temperature. Also, the strain fields of specimen surface using digital image correlation increase as temperature decreased from $50^{\circ}C$ to $-40^{\circ}C$, but it sharply decreases at $-60^{\circ}C$ because of brittle behavior.