• Title/Summary/Keyword: bulk-loading

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Development of the Backward Tracing Scheme of FEM and Its Application to Initial Blank Design in Sheet Metal Forming (유한요소법을 이용한 역추적기법 개발 및 판재성형의 초기블랭크 형상설계에 적용)

  • 최한호;강경주;구태완;임학진;황상문;강범수
    • Transactions of Materials Processing
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    • v.9 no.4
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    • pp.348-355
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    • 2000
  • The backward tracing scheme(BWT) of the finite element method has been extended lot the design of sheet blank in three-dimensional deformation. Originally the scheme was developed for preform design in bulk forming, and applied to several forming processes successfully. Its key concept is to trace backward from the final desirable configuration to an intermediate preform or initial blocker. A program for initial blank design in sheet forming which contains the capabilities of forward loading simulation by the finite element method and backward tracing simulation, has been developed and proved the effectiveness by applying to a square cup stamping process. In the blank design of square cup stamping, the backward tracing program can produce an optimum blank configuration which forms a sound net-shape cup product without machining after forming. For the confirmation of the analytic result derived from the backward tracing simulations as well as forward loading simulations, a series of experiment were carried out. The experiments include the first trial sheet forming process with a rectangular blank, an improved process with a modified blank preform and the final process with an optimum blank resulted from the backward tracing scheme. The experiments show that the backward tracing scheme has been implemented successfully in blank design of sheet metal forming.

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Evaluation of Resilient Modulus for Reinforced Trackbed using Large Triaxial Tests (대형삼축압축시험을 이용한 강화노반재료의 회복탄성계수 평가)

  • Lee, Sung Jin;Lee, Jin Wook;Lee, Seong Hyeok;Sagong, Myung
    • Journal of the Korean Society for Railway
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    • v.17 no.6
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    • pp.415-422
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    • 2014
  • Reinforced trackbeds are an important layer that has a significant effect on the deformation of the track, therefore, a deeper understanding of reinforced trackbeds is necessary. In this paper, we conduct a large triaxial test in order to evaluate the resilient modulus ($M_R$) of reinforced trackbed materials through considering several factors such as the grain size distribution (GSD) and loading conditions. It is identified that the maximum size of the particle, GSD, and compacted water content affect the $M_R$ but the loading frequency does not. Because these tests are performed with consideration of the field environment, the test results are useful for analyzing tracks including reinforced trackbeds. The data are limited to evaluating the parameters of $M_R$ model; however the parameters of the deviatoric and bulk stress models that can be used in various loading conditions are proposed.

Buckling Characteristics of Ship Bottom Plate - On the Stiffener Restraint Effects - (선박 선저외판의 좌굴특성에 관한 연구 - 보강재의 구속영향 검토 -)

  • Juh-H. Ham;Ul-N. Kim
    • Journal of the Society of Naval Architects of Korea
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    • v.31 no.4
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    • pp.130-138
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    • 1994
  • Bottom plates of empty hold are subjected to not only water pressure but also bi-axial inplane loads, specially in the alternate full loading full loading condition of bulk carrier. This kind of plate behaviours is very difficult to be explained and to be estimated using common buckling design guide in the initial design stage of hull structure, therefore, some more concrete studies for this plate structure was performed based on the currently developed buckling estimation formula. In this buckling formula, torsional stiffness effects of edge stiffener are included additionally and effects of elastic buckling strength of plate panel are treated as characteristic value problem. Also considering boundary stiffener effects and inplane and lateral loading, evaluation of bottom plate scantling using this formula, calculated results using various classification regulation of buckling strength and results of first report approach are compared each other and useful guides using developed formula for bottom plate scantling design are discussed.

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Green Port Strategies for Reducing Air Pollution in Port of Incheon (대기오염 저감을 통한 인천항의 Green Port 전략)

  • Han, Chul-Hwan
    • Journal of Korea Port Economic Association
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    • v.27 no.1
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    • pp.281-304
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    • 2011
  • In the energy-climate era, pollution emissions from port activities have a significant issue in international shipping and port community. Thus international organization such as IMO and developed countries are seeking to develop various reduction strategies against air pollution. However Korea has recently conducted several studies concerning air pollution in port industry. The main purpose of the paper is to suggest emission reduction strategies for bulk terminal in Port of Incheon, which handles large amount bulk cargoes as a gateway for the metropolitan area. For this aim, the clean air strategies of the world major ports were considered and air pollution reduction strategies were suggested. The main findings of this paper are as follows. First, the emission reduction strategies for container terminal are should be integrated based on technologies changes, operational changes and market-based measures. Second, the emission reduction strategies for bulk terminal can be effective when use innovative measures during loading, unloading and storage process such as telescopic cascade trimming chute, snake sandwich equipment, dry fog system and dome structure. Finally, investigation on actual conditions of air pollution in Korean ports and development of environmental evaluation scheme for persisting monitoring should be conducted.

Nitrification and Removal of Pathogenic Microorganisms Indicators by an upgraded RBC (생물막공정을 이용한 질산화 및 병원성 미생물의 제거)

  • Bang, Du-Yeon;Chang, In-Soo;Kim, Jee-Hak;Watanabe, Yosimasa
    • Journal of Korean Society of Water and Wastewater
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    • v.12 no.1
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    • pp.108-114
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    • 1998
  • Experiments on an upgraded RBC were conducted to investigate its removal efficiencies of $NH_4-N$, coliform group and coliphage in the municipal wastewater treatment. A bench scale RBC, made of stainless mesh media with 5mm high surface protrusions, was fed with settled municipal wastewater containing 13-25mg/l of $NH_4-N$ and 40-75mg/l of TOC at the hydraulic loading of $89l/m^2.d$ and $60l/m^2.d$. It was found that the nitrification effectively occured at bulk liquid TOC concentration of less 10mg/l. The coliform group and coliphage were more than 98% and 90%, respectively.

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A Study on The Feliability Predication Model of Gyroscope (자이로의 신뢰성 예측모델에 관한 연구)

  • 백순흠;문홍기;김호룡
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.475-481
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    • 1993
  • The objective of this study is to develope the reliability prediction model for Float Rated Integrating Gyroscope( :FRIG) at maximum loading. The equation of motion for FRIG is firstly derived to set up the reliability prediction model. To analysis reliability or all parts of the gyro is not easy due to their complicated structure. Therefore the failure parts are chosen by Failure Mode Effective Analysis (:FMEA). F.E.M is utilized to calculate loads for the selseced rotating assembly and pivot / jewel. The technical reliability is calculated by applying reliability design theory with these results and the performance reliability is sought through distribution estimation with error test data. The bulk reliability of gyroscope is sought by applying the two results. The present prediction results are compared with the accumulation time in good agreement.

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A Study on Spring Back in Sheet Forming of Amorphous Alloys (아몰퍼스 판재 성형의 스프링 백에 관한 연구)

  • Yoon S.H.;Lee Y.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1757-1760
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    • 2005
  • This paper is concerned with spring back after sheet forming of bulk amorphous alloys in the super cooled liquid state. The temperature-dependence and strain-rate dependence of Newtonian/non-Newtonian viscosities as well as the stress overshoot/undershoot behavior of amorphous alloys are reflected in the thermo-mechanical Finite Element simulations. Hemispherical deep drawing operations are simulated for various forming conditions such as punch velocity, die corner radius, friction, blank holder force, clearance and initial forming temperature. Here, spring back by an instantaneous elastic unloading was followed by thermal deformation during cooling and two modes of spring backs are examined in detail. It could be concluded that the superior sheet formability of an amorphous alloy can be obtained by taking the proper forming conditions for loading/unloading.

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Construction of Smart Soil Using In-Situ clay soil (현장 발생토를 이용한 경량고화토(Smart Soil)의 시공사례)

  • Jung, Gwak-Soo;Lim, Yoon-Gil;Jeong, Woo-Seob
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.09a
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    • pp.473-485
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    • 2010
  • Lightweight materials using in-situ clay soil contain large amounts of fine grain and cement for increasing the strength, lighter weight to increase liquidity for the foam and the bulk of the material is conducted by the water. Domestic cases, Light weight soil to improve cementation and lightness using demountable mixing device is defined Smartsoil. Typical features are their self-leveling, self-compaction, folwability. By adjusting the amount of cement, the strength can be controlled artificially. And re-excavation is easy. In this paper, pre-loading method using the road due to the displacement of adjacent structures under construction as an alternative SmartSoil introduces the design and construction practices. Is to discuss and improve.

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Effect of filler loading on the wet end dewatering and paper properties (충전제가 습부 탈수 및 종이 물성에 미치는 영향)

  • Won, Jong-Myoung;Kim, Heung-Bae
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.42 no.4
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    • pp.33-38
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    • 2010
  • The effects of fillers on the wet end dewatering and paper properties were investigated in order to confirm the possibility that the fillers can be used as a means for saving energy in papermaking process. The performance of GCC, PCC and talcs were evaluated. The dewatering in wire and wet press was improved by the increase of filler addition, but it was observed that the dewatering behavior was depended by the filler characteristics. PCC was superior to other fillers in the bulk, opacity, air permeability and stiffness while the lowest tensile and burst index were obtained. We found that the response on the wet end dewatering and paper properties were affected greatly by the filler characteristics including particle shape and size.

Spring Back in Amorphous Sheet Forming at High Temperature (아몰퍼스 고온 판재성형시 스프링백)

  • Lee Y-S
    • Transactions of Materials Processing
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    • v.14 no.9 s.81
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    • pp.751-755
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    • 2005
  • This paper is concerned with spring back after sheet forming of bulk amorphous alloys in the super cooled liquid state. The temperature-dependence and strain-rate dependence of Newtonian/non-Newtonian viscosities as well as the stress overshoot/undershoot behavior of amorphous alloys are reflected in the thermo-mechanical Finite Element simulations. Hemispherical deep drawing operations are simulated for various forming conditions such as punch velocity, die comer radius, friction, blank holder force, clearance and initial funning temperature. Here, spring back by an instantaneous elastic unloading was followed by thermal deformation during cooling, and two modes of spring back are examined in detail. It could be concluded that the superior sheet formability of an amorphous alloy can be obtained by taking the proper forming conditions for loading/unloading.