• Journal of Institute of Control, Robotics and Systems
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• v.8 no.6
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• pp.445-454
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• 2002

Torque ripple control of brushless DC motors has been the persisting issue of the servo drive systems in which the speed fluctuation, vibration and acoustic noise should be minimized. In this paper, a novel approach to achieve the ripple-free torque control with maximum efficiency based on the d-q reference frame is presented and analyzed. The proposed approach can provide the optimized phase current waveforms over wide speed range incorporating cogging torque compensation without an access to the neutral point of the motor windings. Moreover, the undesirable errors caused by the assumptions such as 3 phase balance or symmetry of the phase back EMF between electrical cycles, which are related with the manufacturing imperfections, can be also eliminated. As a result, the proposed approach provides a simple and clear way to obtain the optimal motor excitation currents. A hysteresis current control system is employed to produce high-frequency electromagnetic torque ripples for compensation. The validity and applicability of the proposed control scheme to real situations are verified through the simulations and experimental results.

• Journal of Applied Reliability
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• v.11 no.1
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• pp.97-110
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• 2011

BLDC(Brushless Direct Current) motor is a powerful device to control the automotive electronic components used in green cars such as HEV/EVs(Hybrid Electric Vehicle and Electric Vehicle). This study is to propose reliability test items derived through pretesting, suitability analysis abd classification of previous BLDC motor tests. For environmental stress tests are determined by analysing environmental conditions and relevant failure mechanisms induced by climate loads, mechanical loads, chemical loads, etc. ATL and HALT are also considered for life testing and screening.

• Journal of international Conference on Electrical Machines and Systems
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• v.3 no.3
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• pp.241-247
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• 2014

The voltage source PWM inverter generally used to drive the air conditioning (A/C) fans has been posing a large issue that the bearings in air conditioning fan motors are highly possible to be corroded electrically. Potential difference called shaft voltage is generated between inner and outer rings of the bearings due to inverter switching. The shaft voltage causes bearing lubricant breakdown dielectrically. As a result, bearing current is caused. This current causes the bearing corrosion. In previous work, we demonstrated that the shaft voltage can be reduced by using an insulator inserted between the outer and inner cores of the rotor in an air conditioning fan motor without grounding. This paper proposes the other countermeasure for reducing the shaft voltage in fan motors. The countermeasure which adds a capacitor between the brackets and the stator core is effective even for fan motors with non-insulated rotor. The effectiveness is confirmed by both simulated and experimental results.

• The Journal of the Korea institute of electronic communication sciences
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• v.3 no.4
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• pp.266-275
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• 2008

The sensorless speed control technique for BLDC motor using digital IP control is proposed in this paper for advanced speed characteristic which is robust to motor parameters and load variations. The sensorless drive of BLDC motor using terminal voltages is affected by load or speed because it uses analog filters to estimate the rotor position. For this reason, the robust speed controller with the accurate rotor position estimator is needed for sensorless control which is robust to load and insensitive to motor parameters. The constant speed robust to load variation and the stable sensorless control of BLDC motor robust to the increase or decrease of speed with constant load is implemented using digital IP control in this paper. The validity to these is established with experimentation.

• Journal of Electrical Engineering and Technology
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• v.11 no.3
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• pp.653-661
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• 2016

This paper proposes a capacitance estimation method of the dc-link capacitor for brushless DC motor (BLDCM) drive systems. In order to estimate the dc-link capacitance, the BLDCM is operated in quadrant-II or -IV among four-quadrant operation. Quadrant-II and -IV are called reverse braking and forward braking, respectively. During the braking operation of the BLDCM, the capacitor is charged by the phase current and then the voltage is increased during the braking operation time. The capacitor current and voltage can be obtained by using the phase current sensor of BLDCM and the dc-link voltage sensor. The capacitance and be easily obtained by the voltage equation of the capacitor. The proposed method guarantees the reliable and simple calculation of the dc-link capacitance without additional hardware system except several the sensors already installed for the motor control system. The effectiveness of the proposed method is verified through both the simulation and experimental results.

• Journal of Advanced Marine Engineering and Technology
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• v.34 no.8
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• pp.1128-1134
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• 2010

This paper is about the development of the 300W underwater thrusting system driven by a brushless DC motor (BLDC) for underwater robots. A design of the structure such as the structure analysis on the thrusting system using FEM and the design of the propeller using the fluid analysis has been performed. Also, a new structure such as decoupling and non-gear structure has been explained. The performance test of the designed and developed thrusting system in water and in air was undertaken and its results were compared with an existing product with high performance. The comparison results show that the developed thrusting system has better performance by 16% in forward thrusting force and by 12% in backward thrusting force.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.26 no.1
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• pp.15-22
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• 2002

This paper introduces a compensating system for machining error, which is resulted from chucking with separated jaws. In machining the chucked cylindrical workpiece, the deterioration of machining accuracy, such as out-of-roundness is inevitable due to the variation of the radial compliance of the chuck workpiece system which is caused by the position of jaws with respect to the direction of the applied force. To compensate the chucking compliance induced error, firstly roundness profile of workpiece due to chucking compliance after machining needs to be predicted. Then using this predicted profile, the compensated tool feed trajectory can be generated. And by synchronizing the cutting tool feed system with workpiece rotation, the chucking compliance induced error can be compensated. To satisfy the condition that the cutting tool feed system must provide high speed and high position accuracy, brushless linear DC motor is used. In this study, firstly through the force-deflection experiment in workpiece chucked lathe, the variation of radial compliance of chuck workpiece system is obtained. Secondly using the mathematical equation and cutting experiment result, the predicted profile of workpiece and its compensation tool trajectory are generated. Thirdly the configuration of compensation system using linear motor is introduced, and to improve the system performance, PID controller is designed. Finally the tracking performance of system is examined by experiment. Through the real cutting experiment, roundness is significantly improved.

• Proceedings of the KIPE Conference
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• 2003.07b
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• pp.663-666
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• 2003

This paper presents a speed controller method based on the disturbance torque observer of high performance brushless DC (BLDC) motor drives. In case of the speed control of robot arms and tracking applications with lower stiffness, we cannot design the speed controller gain to be very large from tile viewpoint of the system stability. Thus, the feedforward compensator using disturbance torque observer was proposed. This method can improve the speed characteristic without increasing the speed controller gain. The enhanced speed control performance can be achieved and the speed response against the disturbance torque can be Improved for high-performance BLDC motor drive systems in which the bandwidth of tile speed controller cannot be made large enough. Consequently, speed control for high-performance BLDC motor drives become improved. The simulation results for BLDC motor drive systems confirm the validity of the proposed method.

• Proceedings of the KIPE Conference
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• 2002.07a
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• pp.435-438
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• 2002

The Objects of this paper are developing and also improving a high-speed driving system of bushless DC motor(BLDCM) with economical and practical performance. Because BLDC motors are manufactured that each motor can create proper torque for their individual purpose, it is difficult to increase over the rated speed when a motor speed (with it's rated road) is reaching to a maximum speed so the motor torque cannot be increased. This paper verifies the effects of Leading Angle Algorithm, that is proposed on this paper, with examining existing methods to maximize the torque of a motor in high-speed driving area. The arithmetic processor for this experiment is TMS320C240 DSP controller that is designed for a special purpose of motor control in Texis Instrument Inc., and the used Inverter is PM10CSJ060, a Intelligent Power Module of Mitsubishi Corporation.

• Proceedings of the KIPE Conference
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• 2002.07a
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• pp.119-123
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• 2002

실제의 브러시리스 직류 전동기의 역기전력 파형은 고가의 정밀 서보 전동기를 제외했을 때, 이상적인 사다리꼴이나 정현파의 형태가 아닌 그 형태에 근접한 모양을 갖는다. 하지만 브러시리스 직류 전동기의 운전은 역기전력 파형을 이상적이라고 가정하여 사다리꼴인 경우는 3상 2여자 직류 제어를 하고, 정현파인 경우에는 3상 3여자 교류 제어를 하는 것이 일반적이다. 일반적인 3상 3여자 운전은 3상 2여자 운전에 비해 공간 자계의 높은 분해능을 제공하고, 3상 2여자 운전에서 구조적으로 나타날 수밖에 없는 정류 시의 토크 리플도 발생하지 않는 장점을 갖는다. 따라서 본 논문에서는 위의 두 측면을 고려하여, 즉 이상적인 형태의 역기전력 형태를 갖지 않는 실제 전동기의 특성과 3상 3여자 운전의 특성을 적용하여, 역기전력의 형태에 상관없이 적용할 수 있는 3상 3여자 직류 제어 방법을 제안하고 이에 대한 센서리스 운전을 제안한다.