• Title/Summary/Keyword: brushless

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Optimized Design of Rotor Considering Cost-Reduction of Small BLDC Motor for the Water Pump (펌프용 소형 BLDC 모터의 원가절감을 고려한 회전자 최적화 설계)

  • Kim, Hoe-Cheon;Jung, Tae-Uk
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.4
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    • pp.495-501
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    • 2013
  • In the present study, a BLDC motor for a pump in which a neodymium PM is replaced with a Ferrite PM has been developed in preparation for the cost increase and to ensure the stability of the resource supply. One of the currently used motors for pumps is a BLDC motor having an interior PM wherein a rare-earth PM is adopted. However, a BLDC motor for a pump is designed to have large airgap because of the use of a waterproof insulator according to its structural characteristics, and therefore, a SPM structure is suitable. Hence, an SPM BLDC motor in which a Ferrite PM is used is designed. Nevertheless, the use of Ferrite instead of rare-earth materials causes a deterioration in the performance of the electric motor, such as a decrease in the BEMF and the maximum power of the motor and the irreversible demagnetization of the PM. In order to mitigate such disadvantages, an optimized design of the BLDC motor is developed by changing each design parameter and by improving the electromagnetism structure.

A Novel Space Vector modulation Scheme and Direct Torque Control for Four-switch BLDCM Using Flux Observer

  • Pan, Lei;Wang, Beibei;Su, Gang;Cheng, Baohua;Peng, Guili
    • Journal of Electrical Engineering and Technology
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    • v.10 no.1
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    • pp.251-260
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    • 2015
  • The main purpose of this paper is to describe a DTC (direct torque control) method for four-switch brushless dc motor (BLDCM) drive. In the method, a novel voltage space vector modulation scheme, an optimal switching table, and a flux observation method are proposed. Eight voltage vectors are summarized, which are selected to control BLDCM in SVPWM pattern, and an optimal switching table is proposed to improve the torque distortion caused by midpoint current of the split capacitors. Unlike conventional flux observers, this observer does not require speed adaptation and is not susceptible to speed estimation errors, especially, at low speed. Global asymptotic stability of the flux observer is guaranteed by the Lyapunov stability analysis. DC-offset effects are mitigated by introducing a PI component in the observer gains. This method alleviates the undesired current and torque distortion which is caused by uncontrollable phase. The correctness and feasibility of the method are proved by simulation and experimental results.

Neural Network-Based System Identification and Controller Synthesis for an Industrial Sewing Machine

  • Kim, Il-Hwan;Stanley Fok;Kingsley Fregene;Lee, Dong-Hoon;Oh, Tae-Seok;David W. L. Wang
    • International Journal of Control, Automation, and Systems
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    • v.2 no.1
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    • pp.83-91
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    • 2004
  • The purpose of this paper is to obtain an accurate nonlinear system model to test various control schemes for a motion control system that requires high speed, robustness and accuracy. An industrial sewing machine equipped with a Brushless DC motor is considered. It is modeled by a neural network that is configured as an output-error dynamical system. The identified model is essentially a one step ahead prediction structure in which past inputs and outputs are used to calculate the current output. Using the model, a 2 degree-of-freedom PID controller to compensate the effects of disturbance without degrading tracking performance has been de-signed. In this experiment, it is not preferable for safety reasons to tune the controller online on the actual machinery. Experimental results confirm that the model is a good approximation of sewing machine dynamics and that the proposed control methodology is effective.

Performance Evaluation of a Crank-driven Compressor and Linear Compressor for a Household Refrigerator

  • Park, Minchan;Jung, Yoongho;Lee, Jaeyeol;Lee, Jaekeun;Ahn, Youngchull
    • Journal of Power System Engineering
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    • v.21 no.5
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    • pp.5-12
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    • 2017
  • With the difficulties in increasing the efficiency of conventional crank-driven compressors due to mechanical loss, compressor manufacturers have investigated new kinds of compressor such as a free piston compressor mechanism. This study investigates the energy efficiency of two different types of compressor for a household refrigerator. One is the conventional crank-driven compressor, and the other one is a linear compressor. The energy efficiencies of these compressors are evaluated. Experimental results show that the linear compressor has 10% lower power consumption than the brushless direct-current (BLDC) reciprocating compressor. The linear compressor demonstrates excellent energy efficiency by reducing the friction loss. Furthermore, a motor efficiency exceeding 90% is achieved by using a linear oscillating mechanism with a moving magnet. Additionally, the compressor stroke to piston diameter ratio of the oscillating piston in the linear compressor can be adjusted in order to modulate the cooling capacity of the compressor for improved system efficiency.

A Study on Temperature Dependent Super-junction Power TMOSFET

  • Lho, Young Hwan
    • Journal of IKEEE
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    • v.20 no.2
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    • pp.163-166
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    • 2016
  • It is important to operate the driving circuit under the optimal condition through precisely sensing the power consumption causing the temperature made mainly by the MOSFET (metal-oxide semiconductor field-effect transistor) when a BLDC (Brushless Direct Current) motor operates. In this letter, a Super-junction (SJ) power TMOSFET (trench metal-oxide semiconductor field-effect transistor) with an ultra-low specific on-resistance of $0.96m{\Omega}{\cdot}cm^2$ under the same break down voltage of 100 V is designed by using of the SILVACO TCAD 2D device simulator, Atlas, while the specific on-resistance of the traditional power MOSFET has tens of $m{\Omega}{\cdot}cm^2$, which makes the higher power consumption. The SPICE simulation for measuring the power distribution of 25 cells for a chip is carried out, in which a unit cell is a SJ Power TMOSFET with resistor arrays. In addition, the power consumption for each unit cell of SJ Power TMOSFET, considering the number, pattern and position of bonding, is computed and the power distribution for an ANSYS model is obtained, and the SJ Power TMOSFET is designed to make the power of the chip distributed uniformly to guarantee it's reliability.

Designed and Implement of the Discrete Time Kalman Filter for Speed Estimation of the Sensorless Hub Wheel Motor (속도센서가 없는 허브-휠 전동기의 속도추정을 위한 이산시간 칼만필터의 설계 및 구현)

  • Jeon, Yong-Ho;Yee, Gi-Seo;Cho, Whang
    • Journal of the Korean Society for Railway
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    • v.11 no.2
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    • pp.203-210
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    • 2008
  • Since hub wheel BLDC Motor consisted of wheel and BLDCM (Brushless DC Motor) without gear reducer has high efficiency and low operation noise, it can be utilized to a driving wheel at some light rail systems. However, installing sensors for speedometer on a Hub-Wheel motor is not easy, so it requires a different speed control mechanism method for speed measurement. This paper introduces a speed control method based on simple mathematical model which uses discrete Kalman Filter to estimate and control the speed of the motor.

A Study of Adaptive Load Torque Observer and Robust Precision Position Control of BLDD Motor (직접 구동용 BLDC 전동기의 정밀 Robust 위치제어 및 적응형 외란 관측기 연구)

  • 고종선;윤성구
    • The Transactions of the Korean Institute of Power Electronics
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    • v.4 no.2
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    • pp.138-143
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    • 1999
  • A new control method for the precision robust position control of a brushless DC(BLDC) motor for direct drive m motor(BLDDM) system using the asymptotically stable adaptive load torque observer is presented. A precision position c control is obtained for the BLDD motor system appro성mately linearized using the fieldlongrightarroworientation method. Many of t these motor systems have BLDD motor to obtain no backlashes. On the other hand, it has disadvantages such as the h high cost and more complex controller caused by the nonlinear characteristics. And the load torque disturbance is d directly affected to a motor shaft. To r밍ect this problem, stability analysis is calTied out using Lyapunov stability t theorem. Using this results, the stability is proved and load disturbance detected by the asymptotically stable adaptive observer is compensated by feedforwarding the equivalent CUlTent having the fast response.

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Structural Characteristic Analysis of an Ultra-Precision Machine for Machining Large-Surface Micro-Features (초정밀 대면적 미세 형상 가공기의 구조 특성 해석)

  • Kim, Seok-ll;Lee, Won-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.12
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    • pp.1173-1179
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    • 2007
  • In recent years, research to machine large-surface micro-features has become important because of the light guide panel of a large-scale liquid crystal display and the bipolar plate of a high-capacity proton exchange membrane fuel cell. In this study, in order to realize the systematic design technology and performance improvements of an ultra-precision machine for machining the large-surface micro-features, a structural characteristic analysis was performed using its virtual prototype. The prototype consisted of gantry-type frame, hydrostatic feed mechanisms, linear motors, brushless DC servo motor, counterbalance mechanism, and so on. The loop stiffness was estimated from the relative displacement between the tool post and C-axis table, which was caused by a cutting force. Especially, the causes of structural stiffness deterioration were identified through the structural deformation analysis of sub-models.

Cogging Torque and Acoustic Noise Reduction in High Torque BLDC Motors by Teeth Pairings (고정자 잇날 페어링을 이용한 고출력 토크 BLDC 전동기의 코깅 토크 및 소음 저감)

  • Lee, Sang-Min;Hwang, Sang-Mun
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.48 no.3
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    • pp.97-103
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    • 1999
  • This paper investigates reduction of acoustic noise and cogging torque in a BLDC motor with larger stator slot open width. Using energy method, cogging torque is analytically determined with airgap MMF function and airgap permeance function and confirmed by FEM analysis. It shows that the cogging torque is firstly governed by NL GNL BNL with the fundamental period of NL, where NL is the least common multiple of the number of slots and the number of poles, GNL, airgap permeance function and BNL, airgap MMF function. It also shows that there exist several tooth width which minimizes the cogging torque, for the motors that smaller slot open width or stator teeth notching is not available. And it proposes a teeth pairing with two different tooth width which can effectively eliminate the cogging torque and thus the acoustic noise. Experimental results show that the proposed teeth pairing reduces the cogging torque by 85% and the acoustic noise by 3.1dB.

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Precise Position Synchronous Control of Two-Axes System Using Two-Degree-of-Freedom PI Controller in BLDC Motor (2자유도 PI 제어기를 이용한 2축 BLDC 모터 시스템의 정밀 위치동기 제어)

  • Yoo, S.K.;Jeong, S.K.
    • Journal of Power System Engineering
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    • v.5 no.3
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    • pp.104-113
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    • 2001
  • This paper describes a precise position synchronous control of two axes rotating system using BLDC motors and a cooperative control based on decoupling technique and PI control law. The system is required performances both good speed following and minimum position synchronous errors simultaneously. To accomplish these goals, the three kinds of controllers are designed. At first, the current and speed controller are designed very simply to compensate the influences of disturbances and to follow up speed references quickly. Especially, the two degree of freedom PI controller is used considering both good tracking for speed reference input and quick rejection of disturbances in speed controller. Finally, a position synchronous controller is designed as a simple proportional controller to minimize position synchronous errors. The validity of the proposed method is confirmed through some numerical simulations. Moreover, the results are compared to the conventional master-slave control ones to show the effectiveness of the proposed system.

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