• Title/Summary/Keyword: bond delamination

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Evaluation on the Delamination Life of Isothermally Aged Plasma Sprayed Thermal Barrier Coating (플라즈마 용사 열차폐 코팅의 박리수명 평가에 관한 연구)

  • Kim, Dae-Jin;Shin, In-Hwan;Koo, Jae-Mean;Seok, Chang-Sung;Kim, Moon-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.2
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    • pp.162-168
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    • 2009
  • In this study, disk type of thermal barrier coating system for gas turbine blade was isothermally aged in the furnace changing exposure time and temperature. The aging conditions that delamination occurs were determined by the extensive microscopic analyses and bond tests for each aging condition. The delamination map was drawn from the time-temperature matrix form which summarize the delamination conditions. Finally, a method to draw the delamination life diagram of a thermal barrier coating system by using the delamination map was suggested.

Evaluation on the Delamination Life of Isothermally Aged Plasma Sprayed Thermal Barrier Coating (플라즈마 용사 열차폐 코팅의 박리수명 평가에 관한 연구)

  • Kim, Dae-Jin;Shin, In-Hwan;Koo, Jae-Mean;Seok, Chang-Sung;Kim, Mun-Young
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.216-221
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    • 2008
  • In this study, disk type of thermal barrier coating system for gas turbine blade was isothermally aged in the furnace changing exposure time and temperature. The aging conditions that determination occurs were determined by the extensive microscopic analyses and bond tests for each aging condition. The delamination map was drawn from the time-temperature matrix form which summarize the delamination conditions. Finally, a method to draw the delamination life diagram of a thermal barrier coating system by using the delamination map was suggested

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Modeling of Electromagnetic Wave Propagation for Detection of Bond Delamination in Concrete (콘크리트 보강재 박리 검사를 위한 전자파 모델링)

  • 남연수;임홍철
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.17 no.3
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    • pp.261-269
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    • 2004
  • The existing concrete beams can be retrofitted or reinforced by attaching carbon fiber or glass fiber sheet beneath the beams. Although diverse design methods and application techniques of the retrofitting are studied and developed, the testing method of examining retrofitted beams have not been put into practice yet. In this study, a bond delamination has been modeled and studied to provide a basis for the development of actual testing equipments. For this purpose, Gaussian and sinusoidal waves with 3GHz and 5GHz center frequency are used as an incident wave and 1mm and 3mm bond delamination under the reinforcement are modeled. In the modeling, Finite Difference-Time Domain algorithm is used to investigate the behavior of electromagnetic waves in concrete. The results have shown that 5GHz waves are suitable for the detection of delamination.

Lifetime Performance of EB-PVD Thermal Barrier Coatings with Coating Thickness in Cyclic Thermal Exposure

  • Lu, Zhe;Lee, Seoung Soo;Lee, Je-Hyun;Jung, Yeon-Gil
    • Korean Journal of Materials Research
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    • v.25 no.10
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    • pp.571-576
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    • 2015
  • The effects of coating thickness on the delamination and fracture behavior of thermal barrier coating (TBC) systems were investigated with cyclic flame thermal fatigue (FTF) and thermal shock (TS) tests. The top and bond coats of the TBCs were prepared by electron beam-physical vapor deposition and low pressure plasma spray methods, respectively, with a thickness ratio of 2:1 in the top and bond coats. The thicknesses of the top coat were 200 and $500{\mu}m$, and those of the bond coat were 100 and $250{\mu}m$. FTF tests were performed until 1140 cycles at a surface temperature of $1100^{\circ}C$ for a dwell time of 5 min. TS tests were also done until more than 50 % delamination or 1140 cycles with a dwell time of 60 min. After the FTF for 1140 cycles, the interface microstructures of each TBC exhibited a sound condition without cracking or delamination. In the TS, the TBCs of 200 and $500{\mu}m$ were fully delaminated (> 50 %) within 171 and 440 cycles, respectively. These results enabled us to control the thickness of TBC systems and to propose an efficient coating in protecting the substrate in cyclic thermal exposure environments.

Failure Mode and Flexural Performance of RC Beams Strengthened with Different Bond Length of CFRP Strips (탄소섬유판으로 보강된 RC부재의 부착길이 변화에 따른 파괴모드 및 휨 보강성능)

  • Choi, Ki-Sun;You, Young-Chan;Kim, Keung-Hwan
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.11a
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    • pp.173-176
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    • 2006
  • The one of the commonly reported failure mode of the RC beam strengthened with FRP was caused by the separation of the concrete cover, so called delamination. Therefore, ACI440 recommended that concrete cover delamination can be prevented in strengthened beams if bond length of FRP composite be exteneded over a point of cracking moment. In this study, the failure mode and the flexural performance of RC beam with different bond length of FRP are estimated. Each bonded length is calculated based on the point of cracking moment with addition or subtraction of specific length(=150mm). The results of this study show that mid-span debonding occurs in the specimen strengthened with CFRP strips which are bonded over the point of cracking moment, while concrete cover deliamination occurs at the termination point of CFRP in the specimen with less bonded length than the point of cracking moment region.

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Flexural Behavior of Reinforced Concrete Beams Strengthened by CFRP Plates (탄소섬유판으로 보강된 철근콘크리트 보의 휨거동해석)

  • Yang, Dong-Suk;Koh, Byung-Soon;Park, Sun-Kyu;You, Young-Chan;Choi, Ki-Sun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.05a
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    • pp.243-246
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    • 2005
  • This paper focuses on the flexural behavior of RC beams externally reinforced using Carbon Fiber Reinforced Plastics plates (CFRP). A non-linear finite element (FE) analysis is proposed in order to complete the experimental analysis of the flexural behaviour of the beams. This paper is a part of a complete program aiming to set up design formulate to predict the strength of CFRP strengthened beams, particularly when premature failure through plates-end shear or concrete cover delamination occurs. An elasto-plastic behaviour is assumed for reinforced concrete and interface elements are used to model the bond and slip.

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Failure Analysis of Regulator IC (Regulator IC 고장분석 사례)

  • 이재혁;하종신;차승규;박상득
    • Proceedings of the Korean Reliability Society Conference
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    • 2002.06a
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    • pp.123-129
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    • 2002
  • 본 논문에서는 Regulator IC의 불량원인 규명을 통해 반도체 고장분석 방법 및 개선사례를 소개하고자 한다. 고장분석에 사용된 반도체 Package는 8Pin MSOP(Mini Small Outline Package)로, 시장 불량품을 분석한 결과 Regulator IC의 Stitch Bond에 Heel Crack이 발생하여 불안정한 출력을 발생시킴을 알 수 있었다. Stitch Bond Heel Crack의 원인은 Lead Frame부의 박리(Delamination)에 의해 열이나 진동 등의 외부 Stress가 직접 Stitch Bond에 가해져 Crack이 발생된 것으로, Reflow 재현시험을 통해 확인 할 수 있었다. 박리 발생에 의한 Stitch Bond Heel Crack 방지 대책으로 첫째, Bonding Type을 Stitch Bond 에서 Ball Bond로 변경하여 강도를 개선하고 둘째, PCB Layout 변경을 통해 외력이 직접 Regulator IC에 가해지지 않도록 하였다. 개선 결과 현재까지 시장에서 동일 불량은 발생하지 않았다.

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Effect of Bond Length and Web Anchorage on Flexural Strength in RC Beams Strengthened with CFRP Plate (부착길이와 복부정착이 CFRP판으로 보강된 RC 보의 휨 보강효과에 미치는 영향)

  • 박상렬
    • Journal of the Korea Concrete Institute
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    • v.14 no.5
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    • pp.645-652
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    • 2002
  • This paper presents the flexural behavior and strengthening effect of reinforced concrete beams bonded with carbon FRP plate. Parameters involved in this experimental study were plate bond length and sheet web anchorage length. Test beams were strengthened with FRP plate on the soffit and anchored with FRP sheet on the web. In general, strengthened beams with no web anchorage were failed by concrete cover failure along the longitudinal reinforcement. On the other hand, strengthened beams with web anchorage were finally failed by delamination shear failure within concrete after breaking of CFRP sheet wrapping around web. The ultimate load and deflection of strengthened beams increased with an increased bond length of FRP plate. Also, the ultimate load and deflection increased with an increased anchorage length of FRP sheet. Particularly, the strengthened beams with web anchorage maintained high ultimate load resisting capacity until very large deflection. The shape of strain distribution of CFRP plate along beam was very similar to that of bending moment diagram. Therefore, an assumption of constant shear stress in shear span could be possible in the analysis of delamination shear stress of concrete. In the case of full bond length, the ultimate resisting shear stress provided by concrete and FRP sheet Increased with an increase of web anchorage length. In the resisting shear force, a portion of the shear force was provided by FRP anchorage sheet.

Evaluation of Thermal Durability for Thermal Barrier Coatings with Gradient Coating Thickness (경사화 두께를 갖는 열차폐 코팅의 열적 내구성 평가)

  • Lee, Seoung Soo;Kim, Jun Seong;Jung, Yeon-Gil
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.8
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    • pp.248-255
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    • 2020
  • The effects of the coating thickness on the thermal durability and thermal stability of thermal barrier coatings (TBCs) with a gradient coating thickness were investigated using a flame thermal fatigue (FTF) test and thermal shock (TS) test. The bond and topcoats were deposited on the Ni-based super-alloy (GTD-111) using an air plasma spray (APS) method with Ni-Cr based MCrAlY feedstock powder and yttria-stabilized zirconia (YSZ), respectively. After the FTF test at 1100 ℃ for 1429 cycles, the bond coat was oxidized partially and the thermally grown oxide (TGO) layer was observed at the interface between the topcoat and bond coat. On the other hand, the interface microstructure of each part in the TBC specimen showed a good condition without cracking or delamination. As a result of the TS test at 1100 ℃, the TBC with gradient coating thickness was initially delaminated at a thin part of the coating layer after 37 cycles, and the TBC was delaminated by more than 50% after 98 cycles. The TBCs of the thin part showed more oxidation of the bond coat with the delamination of topcoat than the thick part. The thick part of the TBC thickness showed good thermal stability and oxidation resistance of the bond coat due to the increased thermal barrier effect.