• 제어로봇시스템학회논문지
• /
• 제6권12호
• /
• pp.1113-1119
• /
• 2000

To operate a process plant safely and economically, process monitoring is very important. Process monitoring is the task to identify the state of the system from sensor data. Process monitoring includes data acquisition, regulatory control, data reconciliation, fault detection, etc. This research focuses on the data recon-ciliation using scale-space filtering and fault detection using functional-link associative neural networks. Scale-space filtering is a multi-resolution signal analysis method. Scale-space filtering can extract highest frequency factors(noise) effectively. But scale-space filtering has too large calculation costs and end effect problems. This research reduces the calculation cost of scale-space filtering by applying the minimum limit to the gaussian kernel. And the end-effect that occurs at the end of the signal of the scale-space filtering is overcome by using extrapolation related with the clustering change detection method. Nonlinear principal component analysis methods using neural network have been reviewed and the separately expanded functional-link associative neural network is proposed for chemical process monitoring. The separately expanded functional-link associative neural network has better learning capabilities, generalization abilities and short learning time than the exiting-neural networks. Separately expanded functional-link associative neural network can express a statistical model similar to real process by expanding the input data separately. Combining the proposed methods-modified scale-space filtering and fault detection method using the separately expanded functional-link associative neural network-a process monitoring system is proposed in this research. the usefulness of the proposed method is proven by its application a boiler water supply unit.

• 설비공학논문집
• /
• 제29권10호
• /
• pp.530-537
• /
• 2017

Scales generated inside pipes cause negative effects on heat transfer performance, pressure loss and flow rate due to increased thermal resistance and reduced flow cross-sectional area. If these scales are not prevented or eliminated, thermal-fluid performance of the facilities can be deteriorated, or in extreme cases, accidents such as explosion due to overheating can occur. There are two ways to remove the scales, physically and chemically. Removing the scales physically needs specific machines which are expensive, and removing them chemically may provoke corrosion or shorten the age of the facilities. In this study, an eco-friendly pipe scale cleaner using natural organic acid is developed by applying the concept of a limestone cave generation. The manufactured scale cleaner is applied to remove the scales in industrial, water heating and urinal pipes. The results show that this cleaner removes scales more effectively and safely compared to existing scale treatments. Scale removal efficiencies of this work is 1.2~10.7 times for industrial pipes and 1.8~15.5 times for boiler water heating pipes higher than those of conventional cleaners.

• 한국지열·수열에너지학회논문집
• /
• 제11권4호
• /
• pp.14-21
• /
• 2015

Korean government plans to establish large-scale horticulture facility complexes using reclaimed land in order to improve the national competitiveness of agriculture at the government level. One of the most significant problems arising from the establishment of those large-scale horticulture facilities is that these facilities still largely depend on a fossil fuel and they require 24 h a day heating during the winter season in order to provide the necessary breeding conditions for greenhouse crops. These facilities show large energy consumption due to the use of coverings with large heat transmission coefficients such as vinyl and glass during heating in the winter season. This study investigated the applicability of waste heat from power plant for large-scale horticulture facilities by evaluating the waste heat water temperature, heat loss and energy saving performance as a function of distance between power plant and greenhouse. As a result, utilizing power plant waste heat can reduce the energy consumption by around 85% compared to the conventional gas boiler, regardless of the distance between power plant and greenhouse.

• 대한기계학회논문집B
• /
• 제25권11호
• /
• pp.1616-1623
• /
• 2001

A basic experimental study has been carried out to find out the design parameters of fuel 2-staging atomizers in order to reduce nitrogen oxides(NOx) rate emitted from the steam boilers used the liquid fuel. The heavy fuel oil(B-Coil) and fuel 2-staging Y-jet twin-fluid atomizers were adopted in this study. The results of this paper were obtained from the real as well as the model scale atomizers. In the case of model atomizers test, NOx reduction rate was strongly dependent on the staged fuel rate, but it was weakly dependent on the injection hole arrangement and air swirl conditions. The real scale atomizers was designed and manufactured on the base of these test results, and those was mounted and operated in the real boiler generates 185 ton steam per an hour. The reduction rate of the model and real plant was reached 10∼30% of base NOx by atomizers. but dust was sharply increased in the low O$_2$combustion region of the real plant.

• 한국태양에너지학회 논문집
• /
• 제34권3호
• /
• pp.49-56
• /
• 2014

A fiat-plate or vacuum tube solar collector have been mainly used for hot water supply of house because of some being difficult to get uniform energy density, so little applied into industrial field. This study is to apply the PTC(parabolic trough collector) solar collector into industrial field such as sludge dewatering system for energy reduction. The real scale system which composed of PTC Solar Collector and Thermal Dewatering (TDW) is established. PTC solar collector is designed to produce a hot water with $80^{\circ}C$ of temperature. And size of TDW is $630{\times}630mm$. Hot water produced from PTC solar collector is supplied into heating plate of TDW, and sludge like waterworks or wastewater is dewatered. PTC solar collector with $10m^2$ of area produce energy of average 5,618 kcal. As according to results from real scale performance, solar collector takes charge 94 % of the amount that TDW consume energy which is so large part if compare with boiler. It means that PTC solar collector is useful to apply industrial field under the condition of sufficient solar radiation. And it is analyzed that TDW by PTC solar collector has an economical validity.

• 동력기계공학회지
• /
• 제22권1호
• /
• pp.79-86
• /
• 2018

Many countries have conducted extensive studies for biomass co-firing to enhance the durability of reactor on high-temperature corrosion. However, due to the complicated mechanisms of biomass co-firing, there have been limitations in accurately determining the current state of corrosion and predicting the potential risk of corrosion of power plant. In order to solve this issue, this study introduced Lab-scale corrosion system to analyze the corrosion characteristics of the A213 T91 material under the biomass co-firing conditions. The corrosion status of the samples was characterized using SEM/EDS analysis and mass loss measurement according to various biomass co-firing conditions such as corrosion temperature, $SO_2$ concentration, and corrosion time. As a result, the corrosion severity of A213 T91 material was gradually increased with the increase of $SO_2$ concentration in the reactor. When $SO_2$ concentration was changed from 0 ppm to 500 ppm, both corrosion severity and oxide layer thickness were proportionally increased by 15% and 130%, respectively. The minimum corrosion was observed when the corrosion temperature was $450^{\circ}C$. As the temperature was increased up to $650^{\circ}C$, the faster corrosion behavior of A213 T91 was observed. A213 T91 was observed to be more severely corroded by the effect of chlorine, resulting in faster corrosion rate and thicker oxide layer. Interestingly, corrosion resistance of A213 T91 tended to gradually decrease rather than increases as the oxide layer was formed. The results of this study is expected to provide necessary research data on boiler corrosion in biomass co-firing power plants.

• 한국연소학회지
• /
• 제10권3호
• /
• pp.1-9
• /
• 2005

The characteristics of co-combustion of Korean anthracite and bituminous coal was determined in a TGA and a lab-scale CFB reactor. The combustion reactivity of Korean anthracite (E = 51.2 kcal/mol) was much lower than that of bituminous coal (E = 14.5 kcal/mol). As the addition amount of the bituminous coal into the anthracite was increased, the reactivity of the anthracite was found to be improved. The effluent rate of the emission gases from the CFB reactor was not changed appreciably when each coal burned. As the bituminous coal was added, however, the effluent rate of the emissions was increased. The unburned carbon in fly ash from the CFB reactor was decreased with increasing the ratio of bituminous coal in co-combustion. But as the ratio of the bituminous coal was larger than 40 %, the combustion reactivity was not increased any more.

• 한국태양에너지학회:학술대회논문집
• /
• 한국태양에너지학회 2008년도 춘계학술발표대회 논문집
• /
• pp.300-303
• /
• 2008

The stratification effect was investigated with four different types of diffuser shape in a thermal storage tank. For this study, experimental facility was constructed, which was composed of experimental thermal storage tank, hot and cold water storage tanks, boiler, chiller, data acquisition system, etc.. Visualization and lab scale experimental result showed that radial curved type diffuser was the highest degree of stratification among the four diffuser shapes.

• Membrane and Water Treatment
• /
• 제5권2호
• /
• pp.87-108
• /
• 2014

Electrodeionization (EDI), which combines electrodialysis (ED) and conventional ion-exchange (IX), is a mature process which has been applied since more than twenty years on commercial use for the production of ultrapure water (UPW). Eliminating chemical regeneration is the main reason for its commercial success. The increase in acceptance of EDI technology has led to an installation of very large plant as the commercial state of the art that produces $1,500m^3/h$ of water for high pressure steam boiler. More recently, EDI system has found a number of new interesting applications in wastewater treatment, biotechnology industry, and other potential field. Along with further growth and wider applications, the development of stack construction and configuration are also become a concern. In this paper, the principle of EDI process is described and its recent developments, commercial scale, and various applications are pointed out.

• 대한기계학회:학술대회논문집
• /
• 대한기계학회 2001년도 추계학술대회논문집B
• /
• pp.688-692
• /
• 2001

Three-dimensional experimental analyses were conducted in the pulverizer simplified isothermal model. The experimental model was constructed on a 1/3.5 scale of 500MW pulverized coal boiler. The purpose of this study is to investigate the characteristics of coal particle separator and the pressure loss in the pulverizer models with dynamic classifier. Without regards a shape of separator top, the results showed that the increase of dynamic classifier rpm was induced in finer coal particle. But the capacity of total mass per minute was reduced. Also, the increase of dynamic classifier rpm had no effect on total pressure loss, but an increase of inlet velocity was induced that the rise of total pressure loss in the pulverizer models with dynamic classifier.