• 제목/요약/키워드: bending cycle test

검색결과 55건 처리시간 0.027초

축 단면 내 대칭 위치의 미소 원공 결함에서 발생한 피로균열 특징 (The Characteristics of Fatigue Cracks Emanating from Micro Hole Defects Located Opposite Position of the Shaft Cross Section)

  • 송삼홍;배준수;안일혁
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집A
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    • pp.211-216
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    • 2001
  • The components with the circular cross section have the symmetric combination parts for rotating balance and the crack emanates from the symmetric combination parts. The symmetric cracks from symmetric combination parts make a decrease in the component fatigue life more than single crack. In this study, to estimate the behavior of symmetric cracks, the fatigue test was performed using rotary bending tester on the specimen with a symmetric defects in circular cross section. The material used in this study is Ni-Cr-Mo steel alloy. Under the same stress, the result from the rotary bending fatigue test turned out that the symmetric cracks made a decrease in the fatigue life by 35% more than single crack and the relation between log a and cycle ratio $N/N_f$ obtained linearly.

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폐나일론을 이용한 섬유보강 아스팔트 콘크리트의 피로특성 및 경제성 분석 (A Study on Fatigue Characteristics and Economic Analysis of Discharged Nylon Fiber-Reinforced Asphalt Concrete)

  • Baek, Ingyu;Park, Kisun;Kim, Nakseok
    • 한국재난정보학회 논문집
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    • 제9권4호
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    • pp.476-483
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    • 2013
  • 본 연구는 자동차 파쇄 잔재물의 활용성을 알아보고자 폐차과정에서 발생되는 폐나일론 섬유를 아스팔트 콘크리트에 첨가하여 일반 아스팔트 콘크리트와의 피로수명 비교, 경제성 분석을 실시하였다. 4점 휨 피로 시험을 수행한 결과 일반 아스팔트 대비 피로수명이 10% 향상되었으며, 이를 통해 경제성 분석을 실시하여 35년간 약 5.4억 원의 유지보수비용에 대한 비용 절감을 가져 오는 것으로 확인 되었다. 폐나일론 섬유 보강 아스팔트는 비용절감 효과와 더불어 폐자재의 환경처리비용 이점과 활용성 측면에서의 친환경적 공법으로 생애주기비용분석에서보다 더 큰 경제적, 사회적 효과가 발생 할 것으로 판단된다.

자동차 전장을 위한 플렉시블 기판 무연 솔더 접합부 특성 (Properties of Lead-free Solder Joints on Flexible Substrate for Automotive Electronics)

  • 안성도;최경곤;박대영;정규원;백승주;고용호
    • 마이크로전자및패키징학회지
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    • 제25권2호
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    • pp.25-30
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    • 2018
  • Sn-Pb솔더는 그동안 자동차 전장품에서 많이 사용되어 왔다. 그러나 최근에 환경과 인체에 대한 유해성 때문에 end-of-life vehicle (ELV)과 같은 국제 환경 규제로 인하여 Pb의 사용이 금지되었다. 이러한 이유로 자동차 전장품을 위한 Pb-free 솔더링에 관한 많은 연구들이 보고 되어 왔다. 한편, 자동차의 연료 효율성과 공간 활용을 위하여 유연성과 경량의 특성을 가지는 플렉시블 기판이 자동차 전장품에 사용되고 있다. 자동차 전장품에 대한 Pb-free 솔더 접합부 특성에 관한 연구들이 많이 진행되었음에도 불구하고 자동차의 사용 환경을 고려한 플렉시블 기판 솔더 접합부에 대한 신뢰성 특성에 관한 연구는 아직 부족한 실정이다. 본 연구에서는 organic solderability preservative (OSP) 및 electroless nickel immersion gold (ENIG) 표면처리 된 플렉시블 기판 위 Sn3.0Ag0.5Cu, Sn0.7Cu, Sn0.5Cu0.01Al(Si) 세 가지 Pb-free 솔더 접합부에 대한 특성을 보고 하였다. 솔더 조성과 기판 표면처리에 따른 접합부의 특성 및 신뢰성을 비교 평가 하기 위하여 인장 강도 시험, 열 충격 시험과 반복 굽힘 시험을 진행 하고 그 결과를 분석하였다. OSP 표면처리 된 기판 접합부에 대한 반복 굽힘 시험 결과 세 종류의 솔더 접합부 모두 파괴는 솔더 내부에서 일어 났으며 Sn3.0Ag0.5Cu 솔더의 접합부에서 반복 굽힘 수명이 가장 길게 나타났다.

교정용 강선재의 열처리 효과에 관한 실험적 연구 (THE EFFECTS OF HEAT TREATMENT OF ORTHODONTIC WIRES)

  • 이명석;손병화
    • 대한치과교정학회지
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    • 제22권3호
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    • pp.591-602
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    • 1992
  • The purpose of this study was to evaluate the effect of heat treatment on physical properties of 0.016' and 0.016' x 0.022' stainless steel wires. Temperature of heat treatment had intervals of $50^{\circ}C$ from $400^{\circ}C$ to $700^{\circ}C$, and time of heat treatment were 3, 6 and 9 minutes. Tensile tests were measured by ultimate tensile strength and yield strength. Bending tests were assessed by maximum bending force, recovery force, and stiffness. Torsion test was evaluated by torsion cycle until wires were fractured. The results were as follows: 1. In round wires, the highest value of ultimate tensile strength and yield strength were recorded of heat treatment at $500^{\circ}C$. In rectangular wires, the highest value of ultimate tensile strength were after 9 minutes at $400^{\circ}C,\;450^{\circ}C$ and 3, 6 minutes of heat treatment at $50^{\circ}C$, yield strength were the highest value after 3, 6 minutes of heat treatment at $500^{\circ}C$. 2. In both round and rectangular wires, maximum bending force and recovery force were the highest values after 6 minutes of heat treatment at $500^{\circ}C$. In round wires, highest value of stiffness were formed after 9 minutes at heat treatment at $500^{\circ}C$. In rectangular wires, the highest value of stiffness were for 6 minutes in $500^{\circ}C$. 3. In rectangular wires, torsion cycle was minimum after 6 minutes of heat treatment at $500^{\circ}C$. 4. In all of tension, bending, and torsion tests, the heat treated wires were softened over at $700^{\circ}C$. 5. In all of tension, bending, and torsion tests, physical properties of the wires were more influenced by the temperatures than the duration of the heat treatment.

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ENVIRONMENTAL FATIGUE OF METALLIC MATERIALS IN NUCLEAR POWER PLANTS - A REVIEW OF KOREAN TEST PROGRAMS

  • Jang, Changheui;Jang, Hun;Hong, Jong-Dae;Cho, Hyunchul;Kim, Tae Soon;Lee, Jae-Gon
    • Nuclear Engineering and Technology
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    • 제45권7호
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    • pp.929-940
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    • 2013
  • Environmental fatigue of the metallic components in light water reactors has been the subject of extensive research and regulatory interest in Korea and abroad. Especially, it was one of the key domestic issues for the license renewal of operating reactors and licensing of advanced reactors during the early 2000s. To deal with the environmental fatigue issue domestically, a systematic test program has been initiated and is still underway. The materials tested were SA508 Gr.1a low alloy steels, 316LN stainless steels, cast stainless steels, and an Alloy 690 and 52M weld. Through tests and subsequent analysis, the mechanisms of reduced low cycle fatigue life have been investigated for those alloys. In addition, the effects of temperature, dissolved oxygen level, and dissolved hydrogen level on low cycle fatigue behaviors have been investigated. In this paper, the test results and key analysis results are briefly summarized. Finally, an on-going test program for hot-bending of 347 stainless steel is introduced.

습식표면처리 및 열 사이클에 따른 Cu/SiNx 계면접착에너지 평가 및 분석 (Effects of Wet Chemical Treatment and Thermal Cycle Conditions on the Interfacial Adhesion Energy of Cu/SiNx thin Film Interfaces)

  • 정민수;김정규;강희오;황욱중;박영배
    • 마이크로전자및패키징학회지
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    • 제21권1호
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    • pp.45-50
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    • 2014
  • 반도체 미세구리배선 적용을 위하여 구리배선의 습식 표면처리 및 열 사이클에 따른 구리 박막과 실리콘질화막 도포층 사이의 계면접착에너지를 4점굽힘시험을 통해 정량적으로 평가하였다. 구리배선을 화학적 기계적 연마한 후 습식 표면처리를 통하여 구리 박막과 실리콘질화막의 계면접착에너지는 $10.57J/m^2$에서 $14.87J/m^2$로 증가하였다. $-45{\sim}175^{\circ}C$범위에서 250사이클 후, 표면처리를 하지 않은 시편의 계면접착에너지는 $5.64J/m^2$으로, 표면처리를 한 시편은 $7.34J/m^2$으로 감소하였으며, 모든 시편의 박리계면은 구리 박막과 실리콘질화막 계면으로 확인되었다. X-선 광전자 분광법으로 계면 결합 상태를 분석한 결과, 화학적 기계적 연마 공정 후 구리배선의 표면 산화물이 습식표면처리에 의해 효과적으로 제거된 것을 확인하였다. 또한, 열 사이클 처리동안, 구리 박막과 실리콘질화막의 큰 열 팽창 계수 차이로 인한 열응력으로 인하여 구리 박막과 실리콘질화막 계면이 취약해지고, 계면을 통한 산소유입에 따른 구리 산화층이 증가하여 계면접착에너지가 저하된 것으로 판단된다.

피로하중에 의한 NITINOL의 기계적 성질의 변화 (CHANCE OF MECHANICAL PROPERTIES IN NITINOL BY FATIGUE LOAD)

  • 하국봉;손우성
    • 대한치과교정학회지
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    • 제23권4호
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    • pp.725-734
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    • 1993
  • Nitinol wires are now widely used in the orthodontic field because of their unique shape memory effect and superelasticity. But sometimes Nitinol wires are deformed in clinical use. Fatigue load is possible cause of Nitinol deformation. To determine the effect of fatigue load to the mechanical properties of Nitinol, various fatigue cycle$(1\times10^4,\;2\times10^4,\;3\times10^4,\;4\times10^4,\;5\times10^4,\;1\times10^5)$ were applied to $0.017\times0.025$ inch Nitinol. The results obtained were as follows ; 1. Applied load increased as fatigue cycle increased in three point bending test. 2. Maximum tensile strength and elongation decreased as fatigue cycle increased. 3. Tn SEM, brittle fracture pattern was increased when fatigue cycle increased.

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플라즈마 용사법에 의한 열차폐 코팅의 열피로에 따른 AE신호 특성 연구 (A Study on Acoustic Emission Characteristics through the Cyclic Thermal Test of Thermal Barrier Coating by Plasma Spray Process)

  • 박진효;이구현;예경환;김승태;전채홍;김정석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1349-1352
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    • 2005
  • This paper is to investigate a defect for thermal barrier coating layers by acoustic emission method in 4-point bending test. The two-layer thermal barrier coating is composed of $150\mu{m}\;CoNiCrAlY\;bond\;coating\;by\;vacuum\;plasma\;spray(VPS)\;process\;and\;250\mu{m}\;ZrO_2-8wt%Y_2O_3$ ceramic coating layer by air plasma spray(APS) process on Inconel-718. The specimen prepared by cyclic thermal test(500, 1000, 2000cycle) at $1050^{\circ}C$ The AE monitoring system is composed of PICO type sensor, a wide band pre-amplifier(40dB), PC and AE DSP(16/32 PAC) board. The AE event, amplitude, Cumulative energy and count of coating specimens is evaluated according to cyclic thermal test.

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로타리 경운작업 시 트랙터 PTO 가혹도 평가 (Evaluation of Tractor PTO Severeness during Rotary Tillage Operation)

  • 김용주;정선옥;최창현;이대현
    • Journal of Biosystems Engineering
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    • 제36권3호
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    • pp.163-170
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    • 2011
  • Analysis of load on major parts of the tractor power drive line is critical for efficient and optimum design of a tractor. The purpose of this study was to evaluate severeness of the tractor PTO driving axle during rotary tillage operation. First, S-N (stress vs. number of cycle) curve of a PTO driving gear was obtained through the fatigue life test using a PTO dynamometer. Second, PTO severeness was evaluated during rotary tillage operation. Torque measurement system was constructed with strain-gauge sensors to measure torque of a PTO axle, an I/O interface to acquire the sensor signals, and an embedded system to calculate severeness. The severeness of PTO was analyzed using measured torque data during rotary tillage. In the PTO gear life fatigue test, breakage time and bending stress of the gear were measured by tooth widths and torque change during the fatigue life test. The S-N curve showed a good linear relationship between bending stress and number of cycle (life) with a coefficient of determination of 0.97. For PTO severenss evaluation, rotary tillage operations were conducted at two PTO rotational speeds (level-1, level-2) under different paddy and upland field sites with different soil conditions. Results of averaged relative severeness for PTO level-1 and PTO level-2 were 1.96 and 3.34, respectively, at paddy field sites, and they were 1.36 and 2.51, respectively, at upland field sites. The results showed that the PTO driving axle experienced more severe load during rotary tillage at paddy fields than at upland sites, and relative severeness was greater at the higher PTO rotational speed under all of the soil conditions.

쇼트 피닝의 압력변화에 따른 A7075-T651재의 VHCF 피로특성 (VHCF Characteristics of A7075-T651 under Pressure Variation by Shot Peening Treatment)

  • 서창민;김철;김태준
    • 한국해양공학회지
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    • 제25권6호
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    • pp.72-79
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    • 2011
  • In this paper, the fatigue characteristics of shot peened A7075-T651 alloy were compared with those of the specimens without the shot peening. The multi-spindle and single-spindle rotating bending fatigue testing machines were employed for the evaluation. Shot peening (SP) with various pressure (5 psi, 10 psi, 15 psi, 25 psi and 35 psi) were used in this test. In order to investigate the effect of the applied pressure during the SP, we carried out the surface roughness test, compressive residual stress test, hardness test, tensile test, VHCF (Very high cycle fatigue) test and SEM observation. SP induced the formation of remarkable compressive residual stress from the surface to certain depth of sample by means of the plastic deformation. The surface hardness and the fatigue characteristics of the specimens were also modified by the SP. According to the S-N curves, fatigue lives of shot peended sample with 25 psi measures 50 times higher than that of the untreated sample. The fatigue lives of shot peened sample with 15 psi and 35 psi measure approximately 10 times higher than that of the untreated ones.