• Title/Summary/Keyword: bearing fault diagnosis

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Fault diagnosis of nuclear power plant sliding bearing-rotor systems using deep convolutional generative adversarial networks

  • Qi Li;Weiwei Zhang;Feiyu Chen;Guobing Huang;Xiaojing Wang;Weimin Yuan;Xin Xiong
    • Nuclear Engineering and Technology
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    • v.56 no.8
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    • pp.2958-2973
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    • 2024
  • Sliding bearings are crucial rotating mechanical components in nuclear power plants, and their failures can result in severe economic losses and human casualties. Deep learning provides a new approach to bearing fault diagnosis, but there is currently a lack of a universal fault diagnosis model for studying bearing-rotor systems under various operating conditions, speeds and faults. Research on bearing-rotor systems supported by sliding bearings is limited, leading to insufficient fault data. To address these issues, this paper proposes a fault diagnosis model framework for bearing-rotor systems based on a deep convolutional generative adversarial network (TF-DLGAN). This model not only exhibits outstanding fault diagnosis performance but also addresses the issue of insufficient fault data. An experimental platform is constructed to conduct fault experiments under various operating conditions, speeds and faults, establishing a dataset for sliding bearing-rotor system faults. Finally, the model's effectiveness is validated using this dataset.

Support Vector Machine Based Bearing Fault Diagnosis for Induction Motors Using Vibration Signals

  • Hwang, Don-Ha;Youn, Young-Woo;Sun, Jong-Ho;Choi, Kyeong-Ho;Lee, Jong-Ho;Kim, Yong-Hwa
    • Journal of Electrical Engineering and Technology
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    • v.10 no.4
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    • pp.1558-1565
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    • 2015
  • In this paper, we propose a new method for detecting bearing faults using vibration signals. The proposed method is based on support vector machines (SVMs), which treat the harmonics of fault-related frequencies from vibration signals as fault indices. Using SVMs, the cross-validations are used for a training process, and a two-stage classification process is used for detecting bearing faults and their status. The proposed approach is applied to outer-race bearing fault detection in three-phase squirrel-cage induction motors. The experimental results show that the proposed method can effectively identify the bearing faults and their status, hence improving the accuracy of fault diagnosis.

Bearing Fault Diagnosis Using Automaton through Quantization of Vibration Signals (진동신호 양자화에 의한 거동반응을 이용한 베어링 고장진단)

  • Kim, Do-Hyun;Choi, Yeon-Sun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.16 no.5 s.110
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    • pp.495-502
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    • 2006
  • A fault diagnosis method is developed in this study using automaton through quantization of vibration signals for normal and faulty conditions, respectively. Automaton is a kind of qualitative model which describes the system behaviour at the level of abstraction. The system behavior was extracted from the probability of the output sequence of vibration signals. The sequence was made as vibration levels by reconstructing the originally measured vibration signals. As an example, a fault diagnosis for the bearing of ATM machine was done, which detected the bearing fault with confident level compared to any other existing methods of kurtosis or spectrum analysis.

High Precison Bearing Fault Detect System of Inverter Driven System Using Oversampled Current Signals (오버샘플된 전류신호를 사용한 인버터 구동형 전동기의 베어링 고장검출 시스템)

  • Kim, Nam-Hun;Kim, Min-Heui;Choi, Chang-Ho;Lee, Sang-Hoon;Choi, Keyng-Ho
    • Proceedings of the KIPE Conference
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    • 2007.07a
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    • pp.506-508
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    • 2007
  • In this paper, the induction motor bearing fault diagnosis system using current signals which are measured by over-sampling method is presented. In the case of inverter fed motor drive unlike line-driven motor drive, that make a lot of noise which can cause a wrong fault signals because of PWM(pulse width modulation) voltage. So, the current signals for fault diagnosis need very precise and high resolution information, which means this system demand additional hardware such as low pass filter, high resolution ADC system and so on to use fault diagnosis system. Therefore, the proposed over-sampling method is expected to contribute to low cost fault diagnosis system even though previous inverter fed motor drive without any additional hardware. In order to confirm the presented algorithms, various experiments for bearing faults are tested and the line current spectrum of each faulty situation using park transformation is compared with a FFT results.

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Development of Diagnosis System for Hub Bearing Fault in Driving Vehicle (차량 주행 상태에서 허브 베어링 이상을 진단할 수 있는 장치 개발)

  • Im, Jong-Soon;Park, Ji-Hun;Kim, Jin-Yong;Yun, Han-Soo;Cho, Yong-Bum
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.2
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    • pp.72-77
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    • 2011
  • In this paper, we propose effective diagnosis algorithm for hub bearing fault in driving vehicle using acceleration signal and wheel speed signal measured in hub bearing unit or knuckle. This algorithm consists of differential, envelope and power spectrum method. We developed diagnosis system for realizing proposed algorithm. This system consists of input device including acceleration sensor and wheel speed sensor, calculation device using Digital Signal Processor (DSP) and display device using Personal Digital Assistant (PDA). Using this diagnosis system, a driver can see hub bearing fault(flaking) from the vibration in driving vehicle. With early repairing, he can keep good ride feeling and prevent accident of vehicle resulting from hub bearing fault.

Model-based Fault Diagnosis Using Quantized Vibration Signals (양자화된 진동신호를 이용한 모델기반 고장진단)

  • Kim, Do-Hyun;Choi, Yeon-Sun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.11a
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    • pp.279-284
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    • 2005
  • Knowledge based fault diagnosis has a limitation in determining the cause and scheme for the fault, because it detects faults from signal pattern only Therefore, model-based fault diagnosis is requested to determine the fault by analyzing output of the equipment from its dynamic model. This research shows a method how to devise the automaton of system as a model for normal and faulty condition through the reduction of handling data by quantization of vibration signals and the example which is concerning to the bearing of ATM. The developed model based fault diagnosis was applied to detect the faulty bearing of ATM, which results.

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An Interpretable Bearing Fault Diagnosis Model Based on Hierarchical Belief Rule Base

  • Boying Zhao;Yuanyuan Qu;Mengliang Mu;Bing Xu;Wei He
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • v.18 no.5
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    • pp.1186-1207
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    • 2024
  • Bearings are one of the main components of mechanical equipment and one of the primary components prone to faults. Therefore, conducting fault diagnosis on bearings is a key issue in mechanical equipment research. Belief rule base (BRB) is essentially an expert system that effectively integrates qualitative and quantitative information, demonstrating excellent performance in fault diagnosis. However, class imbalance often occurs in the diagnosis task, which poses challenges to the diagnosis. Models with interpretability can enhance decision-makers' trust in the output results. However, the randomness in the optimization process can undermine interpretability, thereby reducing the level of trustworthiness in the results. Therefore, a hierarchical BRB model based on extreme gradient boosting (XGBoost) feature selection with interpretability (HFS-IBRB) is proposed in this paper. Utilizing a main BRB alongside multiple sub-BRBs allows for the conversion of a multi-classification challenge into several distinct binary classification tasks, thereby leading to enhanced accuracy. By incorporating interpretability constraints into the model, interpretability is effectively ensured. Finally, the case study of the actual dataset of bearing fault diagnosis demonstrates the ability of the HFS-IBRB model to perform accurate and interpretable diagnosis.

Fault diagnosis of walking beam roller bearing by FTA (FTA(Fault Tree Analysis)기법을 이용한 이송용 대부하 베어링 고장 진단)

  • Bae, Y.H.;Lee, H.K.;Lee, S.J.
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.5
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    • pp.110-123
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    • 1994
  • The development of automatic production systems have required inteligent diagnostic and monitoring function to repair system failure and reduce production loss by the failure. In order to perform accurate functions of intelligent system, inferencing about total system failure and fault analysis due to each mechanical component failures are required. Also the solution about repair and maintenance can be suggested from these analysis results. As an essential component of mechanical system, a bearing system is investigated to define the failure behavior. The bearing failure is caused by lubricant system failure, metallurgical defficiency, mechanical condition(vibration, overloading, misalignment) and environmental effect. This study described roller bearing fault train due to stress variation and metallurgical defficiency from lubricant failure by using FTA.

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Fault Diagnosis of Ball Bearings within Rotational Machines Using the Infrared Thermography Method

  • Kim, Dong-Yeon;Yun, Han-Bit;Yang, Sung-Mo;Kim, Won-Tae;Hong, Dong-Pyo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.6
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    • pp.558-563
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    • 2010
  • In this paper, the novel approach for the fault diagnosis of the bearing equipped with rotational mechanical facilities was studied. As research works, by applying the ball bearing used extensively in many industrial fields, experiments were conducted in order to propose the new prognostic method about the condition monitoring for the rotational bodies based on the condition analysis of infrared thermography. Also, by using the vibration spectrum analysis, the real time monitoring was performed. As results, it was confirmed that infrared thermography method could be adapted into monitor and diagnose the fault for bearing by evaluating quantitatively and qualitatively the temperature characteristics according to the condition of the ball bearing.

Fault Diagnosis of Low Speed Bearing Using Support Vector Machine

  • Widodo, Achmad;Son, Jong-Duk;Yang, Bo-Suk;Gu, Dong-Sik;Choi, Byeong-Keun;Kim, Yong-Han;Tan, Andy C.C;Mathew, Joseph
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.891-894
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    • 2007
  • This study presents fault diagnosis of low speed bearing using support vector machine (SVM). The data used in the experiment was acquired using acoustic emission (AE) sensor and accelerometer. The aim of this study is to compare the performance of fault diagnosis based on AE signal and vibration signal with same load and speed. A low speed test rig was developed to simulate various defects with shaft speeds as low as 10 rpm under several loading conditions. In this study, component analysis was also performed to extract the feature and reduce the dimensionality of original data feature. Moreover, the classification for fault diagnosis was also conducted using original data feature without feature extraction. The result shows that extracted feature from AE sensor gave better performance in faults classification.

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