• Title/Summary/Keyword: bearing characteristics

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Contact Fatigue Strength Design of a Slewing Bearing Based on i-PGS (i-PGS 기반 선회베어링의 접촉피로강도 설계)

  • Kwon, Soon-man;Shin, Heung Chul
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.1
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    • pp.21-29
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    • 2016
  • To overcome the large ring gear manufacturing problems seen in slewing bearings and girth gears, pin gear drive units have been developed. Among them, a novel slewing bearing with an internal pinwheel gear set (i-PGS) is introduced in this paper. First, we consider the exact cam pinion profile of i-PGS with the introduction of a profile shift coefficient. Furthermore, a new root relief profile modification for the i-PGS cam pinion is presented. Then, the contact stresses are investigated to determine the characteristics of the surface fatigue by varying the shape design parameters. The results show that the contact stresses of i-PGS can be reduced significantly by increasing the profile shift coefficient. In addition, the contact ratio, a measure of teeth overlapping action, decreases with the decrease of the allowable pressure angle.

Modeling and Analysis of Electromagnets for Magnetic Suspension System (흡인식 자기 부상 시스템을 위한 전자석의 모델링 및 해석)

  • 이상헌;백윤수
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.5
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    • pp.180-188
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    • 2003
  • In the precision motion device, the frictional problem by mechanical friction causes serious effects on the system performance. Various researches have been executed to solve this problem, but classical fluid lubrication method has some disadvantages in precision motion under clean environment. Therefore, the magnetic bearing and contact-free systems have been focused on with its pollution-free characteristics. In this paper, we treat modeling and analysis of electromagnets not only for magnetic bearing but also fer contact-free electromagnetic actuators. Three types of electromagnet for various applications are modeled and analyzed by magnetic circuit theory and the validity is verified by experiments.

Characteristics of Friction Torques and Lubrication in High Speed Angular Contact Ball Bearings (고속 앵귤러 콘택트 볼베어링의 마찰 토크 및 윤활 특성)

  • 반종억;김경웅
    • Tribology and Lubricants
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    • v.13 no.4
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    • pp.47-52
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    • 1997
  • Friction torques, electrical contact resistances and bearing temperatures were measured on high speed angular contact ball beatings for the spindle of machine tools. The test bearings ran with oil-air lubrication at the thrust loads from 320 N to 1920 N and at the rotational speed of up to 12000 rpm. Electrical contact resistances between balls and races were measured to evaluate the formation of the lubricant film in the contact area. The test results with sufficient lubrication showed that the variations of friction torques were sensitive to the thrust loads and the rotational speeds, and that the friction torques were higher than those with insufficient lubrication. With insufficient lubrication and high thrust loads, the collapse of the lubricant film was detected even at a high rotational speed. It was concluded that these high speed beatings to run in condition of fluid lubrication should require monitoring not only the temperature increase of the bearing but also the lubricant film formation in contact areas resulting from the change in the applied load and the lubricant amount.

Experimental Study on Consolidation and Bearing Capacity Characteristics of Marine Large Pack Pile (MLPP 공법의 압밀 및 지지력 특성에 관한 실험적 연구)

  • Lee, Sang-Ik;Park, Yong-Won;Ihm, Chul-Woong;Kim, Il-Gon
    • Proceedings of the Korean Geotechical Society Conference
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    • 2005.03a
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    • pp.272-279
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    • 2005
  • This paper introduces a new method of improvement for marine soft ground, MLPP(Marine Large Pack Pile). The MLPP is a reinforcement technique for the conventional SCP or GCP piles by confining with geotextile pack. A pilot project at Busan New Port site and laboratory model tests were carried out to investigate the settlement reduction and bearing capacity enhancement effect of pack pile. The results of field and laboratory tests show that MLPP method can be a safe and economic alternative method for SCP and GCP.

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Design and Operation Characteristics of a Two-Stage Compressor (이단 압축기의 동력학적 설계 및 운전 특성에 관한 연구)

  • Lee, Yong-Bok;Kim, Tae-Ho;Kim, Chang-Ho;Lee, Nam-Soo;Choi, Dong-Hoon
    • The KSFM Journal of Fluid Machinery
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    • v.5 no.1 s.14
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    • pp.55-61
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    • 2002
  • The feasibility of an oil-free, motor-driven, two-stage centrifugal compressor supported by air bump bearings is investigated. This centrifugal compressor is driven by a 75 kW motor at an operating speed of 39,000 RPM, and a pressure ratio of the compressor is set up to 4. The analysis is performed by using bearing equilibrium position, heaving stillness, Campbell diagram, unbalance response, and stability. It is demonstrated in this paper that air bump bearings can be adopted well to an oil-free, motor-driven, centrifugal compressor. Specially, Cu-coated bump bearings have enough damping force to reduce a synchronous unbalance for rigid modes of the two-stage compressor. Futhermore, this concept may be applied to the flexible rotor system such as high speed turbomachinery with a super critical speed.

Analysis of Oil Supply Characteristics for Reciprocating Compressor (왕복동 압축기 오일 급유 특성 분석)

  • Lee, Byeong-Yeong;Ko, Han-Seo;Ryu, Ki-O;Youn, Young;Park, Seong-Woo
    • 유체기계공업학회:학술대회논문집
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    • 2006.08a
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    • pp.545-546
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    • 2006
  • A problem of oil supply for a reciprocating compressor is very significant for an evaluation of reliability. Since a rotational motion of a crank shaft for the reciprocating compressor with small capacity is used for a power source of oil supply, a centrifugal force of the rotational shaft provides a stroke of oil inside the shaft like a centrifugal pump. The pumped oil rises following an inner wall and provided to a bearing passed through an oil supply hole at the side of the shaft for lubrication of the bearing. In this study, the amount of oil supply has been investigated by a numerical analysis for various conditions such as a shape of a groove, rpm of the compressor, and a shape of a flow channel. Also, a method of increasing oil supply for a low rpm has been studied so that the function can be improved for a variable condition.

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The Effect of Bearing Strut on the Performance of the Inducer (베어링 지지부가 터보펌프용 인듀서의 성능에 미치는 영향)

  • Choi, Chang-Ho;Noh, Jun-Gu;Kim, Jin-Sun;Hong, Soon-Sam;Kim, Jin-Han
    • 유체기계공업학회:학술대회논문집
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    • 2006.08a
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    • pp.519-522
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    • 2006
  • Experimental and computational studies on an turbopump inducer with and without a bearing strut were performed to evaluate the effects of a strut on the performance of an inducer. Global performance data such as head rise and efficiency, and detailed flow characteristics such as surface static pressures were measured and compared with computational results. Generally a good agreement is observed between experimental and computational results, but some discrepancies are observed due to complex flow features such as backflows at the inlet and strut/inducer interactions. For the flow rates where the backflow region is large, installing a strut enhanced the hydraulic performance of the inducer by diminishing the size of the backflows. The results also show that the strut has negligible effect on the suction performance of the inducer.

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Alignment Calculation of Marine Engine Shafting System by Quadruple Integration Method (四重積分에 의한 船舶推進軸系의 配置에 關한 硏究)

  • Park, Tae-In;Lee, Hyun-Yup
    • Journal of Advanced Marine Engineering and Technology
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    • v.3 no.1
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    • pp.32-39
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    • 1979
  • Alignment of marine engine shafting generally implies a judicious slope alignment of supporting bearings in order to achieve acceptable values of bearing reactions and shaft stresses for all deformation conditions of hull. Authors developed a computer program, which computes the bearing reaction forces, the bearing reaction influence numbers and etc, using quadruple integration method. And the results of calculation for a 26,000 DWT steam container carrier were in good agreements with those of foreign shipyard. Also they introduced the optimization technique of slope alignment combined technical economic basis, and as a result of comparing characteristics of shafting in case of straight alignment whit those in case of slope alignment, the latter was found to be much better than the former.

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A Study on the Vibration Analysis of Multi-components Damaged Ball Bearing under Radial Load (반경하중을 받는 결함 볼베어링의 진동해석에 관한 연구)

  • 김영주;전효중
    • Journal of Advanced Marine Engineering and Technology
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    • v.12 no.2
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    • pp.35-45
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    • 1988
  • In this paper an experimental review of condition monitoring method using time domain vibration signals and statically measured wave forms of a multi-components damaged ball bearing is presented first time. Many investigators studied already about vibration characteristics of a single point damaged ball bearing but they did not make efforts to verify vibration phenomena of a multi-components damaged one. Even in case of a tripple components damaged (i.e, outer race, inner race and rolling element) one, the high frequency resonance technique (HERT) and the displacement time domain technique can be also used for its fault detection. According to experimental results undertaken a static displacement measuring method, the defect locations of components can be proposed confidently with simple calculation of the rotating angles of each component.

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Experimental study on the thermal charateristics according to the pre-load and cooling condition for the high speed spindle with grease lubrication (그리스윤활 고속주축의 예압과 냉각조건에 따른 열특성의 실험적 고찰)

  • 최대봉;김수태;정성훈;김용기
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.41-46
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    • 2003
  • The important problem in high speed spindles is to reduce and minimize the thermal effect by motor and bail bearings. Thermal characteristics according to the bearing pre-load and cooling condition are studied for the test spindl with grease lubrication and high frequency motor. Bearing and motor we main heat generation, and heat generation by ball bearings as a function of load, viscosity and gyroscopic moment effect are considered. Temperature distribution and thermal displacement according to the speed of spindle are measured by thermocouple and gap sensor. The results show that the fitting pre-load and cooling temperature are very effective to minimize the thermal effect by motor an ball bearings.

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