• Title/Summary/Keyword: bearing characteristics

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Thermal Analysis of a Motor-Separated Spindle System for High-Speed HMC (모터분리형 초고속 머시닝센터 주축계의 열특성 해석)

  • 김석일;권태균;나상준
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.237-242
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    • 2001
  • This paper presents the thermal characteristics analysis of a high-speed HMC spindle system with angular contact ball bearings, built-in motor, oil-jet lubrication method, oil jacket cooling method, and so on. The spindle system is composed of the main spindle and sub-spindle which are mechanically connected by a flexible coupling. The spindles are supported by two front and rear bearings, and the built-in motor is located between the front and rear bearings of the sub-spindle. The thermal analysis model of spindle system is constructed by the finite element method, and the thermal characteristics in the design stage are estimated based on temperature distribution, heat flow and thermal deformation under the various testing conditions related to material of bearing ball, spindle speed and coolant temperature.

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A Study on the Plain Grinding Characteristics of Carbon Fiber Epoxy Composite with the GC Grinding Wheel (GC 연삭숫돌을 이용한 탄소섬유 에폭시 복합재료의 평면 연삭특성에 관한 연구)

  • 한흥삼
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.4
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    • pp.34-47
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    • 2000
  • Since carbon fiber epoxy composite materials have excellent properties for structures due to their high specific strength, high specific modulus, high damping and low thermal expansion, the hollow shafts made of carbon fiber epoxy composites have been widely used for power transmission shafts for motor vehicles , spindles of machine tools, motor base, bearing mount for tool up and manufacturing. The molded composite machine elements are not usually accurate enough for mechanical machine elements, which require turning drilling , cutting and grinding. The experiment are surface grinding wheel GC60 to the carbon fiber epoxy composite specimen with respect to staking angle [0]nT , [45]nT, [90]nT on the CNC grinding machine. In this paper, the surface grinding characteristics of composite plate, which are surveyed experimentally and analytically with respect to the grinding force, surface roughness and wheel loading according to the variable depth of cut, wheel velocity and table feed rate are investigated.

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Dynamic Analysis Program for Disk Drive Spindle Systems (디스크 드라이브 스핀들 계의 동특성 해석 프로그램)

  • 오동호;김철순;박노열;노광춘
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1998.04a
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    • pp.211-217
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    • 1998
  • A disk rotor dynamic analysis program called by DR. DAP is developed for disk drive spindle systems to analyze dynamic characteristics in operation and to estimate the effects of excitation sources. It is applicable to design for stabilization and to select parts of disk drive spindle systems. The disk drive spindle system in this program is modeled as a flexible shaft with multiple flexible disks, which is supported by bearings and driven by electric motor, and its complicated coupled vibration characteristics are analyzed by using a substructure synthesis technique with the assumed-modes method. All the coupled modes of interest can be well predicted by the example of a three disk hard disk drive with the three tuning parameters. It is also shown that, with the introduction of the excitation sources associated with the defects of ball bearing systems, the magnetic unbalance of spindle motor, the program can well predict the stability of the system, i.e., the possibility of resonance.

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Vibro-acoustic Characteristics of a Cylindrical Shell Type Gearbox Models by Helical Gear Excitation (헬리컬기어 가진에 의한 원통형 기어박스 모델의 진동음향 특성)

  • Park, Chan IL
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.27 no.1
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    • pp.36-42
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    • 2017
  • Helical gear excitation is transmitted to a gearbox through the shafts and bearings and the vibration of the gearbox radiates the noise in the air. Therefore gearbox modeling is essential to evaluate the gear noise. This work deals with vibration and acoustic analysis of a cylindrical shell-type gearbox with/without holes excited by helical gears and focuses on the development of the simple gearbox model. To do so, helical gears and bearing forces are calculated. Gearbox with/without holes is modeled by the aluminum end plates and PMMA cylindrical shell body. The vibration mode and the forced harmonic response were calculated by the commercial FE software and the end plate of the gearbox is more contributed to vibration than the body. Acoustic analysis was also conducted by the commercial acoustic software and a cylindrical shell type gearbox with/without holes has the similar vibro-acoustic characteristics.

Dynamic Characteristics of HDD Slider by Perturbed Finite Element Method (교란 유한요소법을 이용한 하드 디스크 슬라이더의 동특성 해석)

  • Hwang Pyung;Khan Polina V.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.143-148
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    • 2004
  • The numerical analysis of the hard disk drive slider is presented. The pressure distribution was calculated using the finite element method. The generalized Reynolds equation was applied in order to include the gas rarefaction effect. The balance of the air bearing force and preload force was considered. The characteristics of the small vibrations near the equilibrium were studied using the perturbation method. Triangular mesh with variable element size was employed to model the two-rail slider. The flying height, pitching angle, rolling angle, stiffness and damping of the two-rail slider were calculated for radial position changing from the inner radius to the outer radius and for a wide range of the slider crown values. It was found that the flying height, pitching angle and rolling angle were increased with radial position while the stiffness and damping coefficients were decreased. The higher values of crown resulted in increased flying height, pitching angle and damping and decreased stiffness.

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A FEM Analysis of Dynamic Behavior for a Slider with Curvature Effect

  • Lim, Sung-Keun;Rhim, Yoon-Chul
    • KSTLE International Journal
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    • v.5 no.2
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    • pp.44-48
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    • 2004
  • A new type slider with optical components is going to be introduced on market for portalbe and high capacity disk drive, and it will show a great potential for high performance drive in the paper the dynamic behavior and static characteristics of silder for a small form factor optical disk drive have been investigated numerically by an in-house simulation code using FEM. A curvature effect is found when a slider is applied to a relatively small disk, which makes rolling characteristics worse due to the negative pressured generated at the air bearing surface because of the curvature of small disk diameter.

Characteristics of Precipitable Water Vapor and Liquid Water Path Retrieved from a Ground-based Microwave Radiometric Profiler at Haenam NCIO (해남 라디오미터로부터 산출된 가강수량과 구름물량의 분포특성)

  • Won, Hye Young;Kim, Yeon-Hee;Chang, Dong-Eon
    • Atmosphere
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    • v.20 no.1
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    • pp.1-12
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    • 2010
  • Temporal distributions and characteristics of PWV (Precipitable Water Vapor) and LWP (Liquid Water Path) are investigated by using the microwave radiometric profiler at Haenam NCIO from 1 August 2007 to 31 July 2008. Temporal variations of PWV are closely connected with the thermal response of water vapor in atmosphere. The variations of LWP are characterized by the rainfall variation being basically attributable to the heavy rain-bearing clouds. The frequency distributions of PWV and LWP according to the four sky conditions ('clear', 'lightly cloudy', 'cloudy', and 'deeply cloudy') by total cloud amount at Wando Observatory corresponds with a change of slope in cumulative distribution function for PWV and LWP. There results implies that the classification of sky condition can be applied by using the distribution of PWV and LWP from microwave radiometric profiler.

A Case Study on the Measurement and Estimation of Bearing Capacity of Large Diameter Bored Pile (대구경 현장타설말뚝의 지지력 측정 사례연구)

  • 이원제;정훈준;이우진;장기수
    • Proceedings of the Korean Geotechical Society Conference
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    • 2000.11a
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    • pp.285-292
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    • 2000
  • Though there has been increasing use of large diameter drilled shaft as a foundation structure of bridges, current practice for quality control is to confirm the minimum required load carrying capacity during construction stage. For economic and appropriate design of drilled shaft, it is necessary to evaluate the load transfer mechanism by pile load tests during initial stage of construction and to use the test results as a feedback to a revision of initial design. In this paper, results of load tests peformed at several domestic sites are presented to investigate the load transfer characteristics of large diameter drilled shaft. It was found that most of the load on piles is sustained by shaft friction and that only small portion of the load reaches the bottom of the drilled shaft. Some test results of drilled shaft by Pile Driving Analyzer performed at same sites are also presented to compare the load transfer characteristics interpreted from static pile load tests.

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A Study on the characteristic of micro deep hole drilling (마이크로 Deep hole 가공 특성에 관한 연구)

  • 김동우;조명우;이응숙;강재훈;민승기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1064-1067
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    • 2001
  • Micro drilling is used in the production of fuel injection nozzle, watch, camera, air bearing and pinted circuit boards(PCB) are demanded for high precision. Recently industries of precision production require more small hole, high aspect ratio and high speed working for micro deep hole drilling. But the undesirable characteristics of micro drilling is the small signal to noise ratios, wandering motion of drill, high aspect ratio and the increase of cutting force as cutting depth increase. So in this paper to obtain the optimization of cutting condition a study on the characteristics of micro deep hole drilling used Tool dynamometer is proposed.

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A Method of Accurate Position Control with a Pneumatic Cylinder Driving Apparatus

  • Jang Ji-Seong;Byun Jung-Hoan
    • Journal of Mechanical Science and Technology
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    • v.20 no.7
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    • pp.993-1001
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    • 2006
  • In this paper, a method of accurate position control using a pneumatic cylinder driving apparatus is presented. To overcome the effect of friction force and transmission line, low friction type cylinder applied externally pressurized air bearing structure is used and two control valves attached both side of the cylinder directly. To compensate nonlinear characteristics of control valves, linearized control input derived from the relation between control input and effective area of control valve, and dither signal are applied to the valve. The controller applied to the pneumatic cylinder driving apparatus is composed of a state feedback controller and a disturbance observer. Experimental results show that the effectiveness of the proposed method and position control error of $5{\mu}m$ accuracy could be obtained easily.