• Title/Summary/Keyword: bar fracture

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Limit Load and Fully Plastic Stress Analysis for Circular Notched Plates and Bars Using Fully Plastic Analysis (완전소성해석을 이용한 원형노치 인장시편의 한계하중 및 완전소성응력장 해석)

  • Oh Chang-Kyun;Myung Man-Sik;Kim Yun-Jae;Park Jin-Moo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.12 s.243
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    • pp.1605-1614
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    • 2005
  • For the last four decades, tension test of notched bars has been performed to investigate the effect of stress triaxiality on ductile fracture. To quantify the effect of the notch radius on stress triaxiality, the Bridgman equation is typically used. However, recent works based on detailed finite element analysis have shown that the Bridgman equation is not correct, possibly due to his assumption that strain is constant in the necked ligament. Up to present, no systematic work has been performed on fully plastic stress fields for notched bars in tension. This paper presents fully plastic results for tension of notched bars and plates in plane strain, via finite element limit analysis. The notch radius is systematically varied, covering both un-cracked and cracked cases. Comparison of plastic limit loads with existing solutions shows that existing solutions are accurate for notched plates, but not for notched bars. Accordingly new limit load solutions are given for notched bars. Variations of stress triaxiality with the notch radius and depth are also given, which again indicates that the Bridgman solution for notched bars is not correct and inaccuracy depends on the notch radius and depth.

Mechanical properties of steel-CFRP composite specimen under uniaxial tension

  • Uriayer, Faris A.;Alam, Mehtab
    • Steel and Composite Structures
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    • v.15 no.6
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    • pp.659-677
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    • 2013
  • This paper introduces new specimens of Steel-Carbon Fibre Reinforced Polymer composite developed in accordance with standard test method and definition for mechanical testing of steel (ASTM-A370). The main purpose of this research is to study the behaviour of steel-CFRP composite specimen under uniaxial tension to use it in beams in lieu of traditional steel bar reinforcement. Eighteen specimens were prepared and divided into six groups, depending upon the number of the layers of CFRP. Uniaxial tensile tests were conducted to determine yield strength and ultimate strength of specimens. Test results showed that the stress-strain curve of the composite specimen was bilinear prior to the fracture of CFRP laminate. The tested composite specimens displayed a large difference in strength with remarkable ductility. The ultimate load for Steel-Carbon Fibre Reinforced Polymer composite specimens was found using the model proposed by Wu et al. (2010) and nonlinear FE analysis. The ultimate loads obtained from FE analysis are found to be in good agreement with experimental ones. However, ultimate loads obtained applying Wu model are significantly different from experimental/FE ones. This suggested modification of Wu model. Modified Wu's model which gives a better estimate for the ultimate load of Steel-Carbon Fibre Reinforced Polymer (SCFRP) composite specimen is presented in this paper.

Finite element models of reinforced ECC beams subjected to various cyclic deformation

  • Frank, Timothy E.;Lepech, Michael D.;Billington, Sarah L.
    • Computers and Concrete
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    • v.22 no.3
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    • pp.305-317
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    • 2018
  • Steel reinforced Engineered Cementitious Composite (ECC) components have been proposed for seismic structural applications, for example in coupling beams, infill panels, joints, columns, and flexural members. The development of strain in the steel reinforcement of cementitious components has been shown to vary based on both the steel reinforcement ratio and the applied deformation history. Strain in the steel reinforcement of reinforced ECC components is an important structural response metric because ultimate failure is often by fracture of the steel reinforcement. A recently proposed bond-slip model has been successfully calibrated to cyclically tested reinforced ECC beams wherein the deformation history contained monotonically increasing cycles. This paper reports simulations of two-dimensional finite element models of reinforced ECC beams to determine the appropriateness and significance of altering a phenomenological bond-slip model based on the applied deformation history. The numerical simulations with various values of post-peak bond-slip softening stiffness are compared to experimental results. Varying the post-peak bond-slip softening stiffness had little effect on the cracking patterns and hysteretic response of the reinforced ECC flexural models tested, which consisted of two different steel reinforcement ratios subjected to two different deformation histories. Varying the post-peak bond-slip softening stiffness did, however, affect the magnitude of strain and the length of reinforcing bar that strain-hardened. Overall, a numerical model with a constant bond-slip model represented well various responses in reinforced ECC beams with multiple steel reinforcement ratios subjected to different deformation histories.

EFFECT OF STRENGTH MISMATCH AND DYNAMIC LOADING ON THE DUCTILE CRACK INITIATION FROM NOTCH ROOT

  • An, Gyn-Baek;Yoshida, Satoshi;Ohata, Mitsuru;Toyoda, Masao
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.145-150
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    • 2002
  • It has been well known that ductile fracture of steels is accelerated by triaxial stresses. The characteristics of ductile crack initiation in steels are evaluated quantitatively using two-parameters criterion based on equivalent plastic strain and stress triaxiality. It has been demonstrated by authors using round-bar specimens with circumferential notch in single tension that the critical strain to initiate ductile crack from specimen center depends considerably on stress triaxiality, but surface cracking of notch root is in accordance with constant strain condition. In order to evaluate the stress/strain state in the specimens, especially under dynamic loading, a thermal, elastic-plastic, dynamic finite element (FE) analysis considering the temperature rise due to plastic deformation has been carried out. This study provides the fundamental clarification of the effect of strength mismatching, which can elevate plastic constraint due to heterogeneous plastic straining, loading mode and loading rate on critical condition to initiate ductile crack from notch root using equivalent plastic strain and stress triaxiality based on the two-parameter criterion obtained on homogeneous specimens under static tension. The critical condition to initiate ductile crack from notch root for strength mismatched bend specimens under both static and dynamic loading would be almost the same as that for homogeneous tensile specimens with circumferential sharp notch under static loading.

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Validation of a Local Failure Criteria Using the Results of Wall-Thinned Pipe Failure Tests (감육배관 손상시험 결과를 이용한 국부손상기준 검증)

  • Kim, Jin-Weon;Lee, Sung-Ho;Park, Chi-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.12
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    • pp.1393-1400
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    • 2009
  • The objective of this study is to validate local failure criteria, which were proposed based on the notched-bar specimen tests combining with finite element (FE) simulations, using the results of real-scale pipe failure tests. This study conducted burst test using wall-thinned pipe specimens, which were made of 4 inch Sch.80 ASTM A106 Gr.B carbon steel pipe, under simple internal pressure at ambient temperature and performed associated FE simulations. Failure pressures were estimated by applying the failure criteria to the results of FE simulations and were compared with experimental failure pressures. It showed that the local stress based criterion, given as true ultimate tensile stress of material, accurately estimated the failure pressure of wall-thinned pipe specimens. However, the local strain based criterion, which is fracture strain of material as a function of stress tri-axiality, could not predict the failure pressure. It was confirmed that the local stress based criterion is reliably applicable to estimation of failure pressure of local wall-thinned piping components.

Performance Tests and Development of the Cyclic Load Device Using a Bellows (벨로우즈를 이용한 반복 하중부과장치의 개발 및 성능시험)

  • Choi, Myoung-Hwan;Cho, Man-Soon;Park, Sung-Jae;Kim, Bong-Goo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.9
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    • pp.903-909
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    • 2007
  • A fatigue capsule is one of the special capsules to investigate the fatigue characteristics of the nuclear materials during an irradiation test in a research reactor, HANARO. In this study, the performance test and the preliminary fatigue test results by using a cyclic load device newly developed for a fatigue capsule are described. In order to obtain the characteristics such as a realization and a controllability of the periodic wave shape and the relationship between the pressure and the load, a spring and rigid bar specimens are used. The fatigue test for the 316L stainless steel specimen with 1.8mm in diameter and 12.5mm in gage length is also performed under the same conditions as the temperature($550^{\circ}C$) of the specimen during irradiation tests. As a result of the test, the fracture of the specimen occurs at a total of 70,120 cycles(about 12 days), and the displacement in this case is 2.02 mm. It is expected that these results will be used for determining test conditions and a comparison of the in-pile fatigue test results.

A Proposal of Round Specimen for the Determination of Crack Arrest Toughness (균열정지 인성치결정을 위한 원형시편의 제안)

  • 이억섭;김상철;송정일;이규철
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.5
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    • pp.1472-1478
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    • 1991
  • 본 연구에서는 Rectangular Computer Tension(CT) 시편을 수정하여 만든 표준 시편인 MRL-CLWL시편(material research laboratorycrack line wedge loaded specimen )으로 균열정지 인성치를 결정하였다. 그리고 CT시편과 같은 효과를 갖는 Newman등 이 제안한 round compact tension(RCT)시편을 수정한 Round-CLWL 시편으로 균열정지인 성치를 결정하여 상호 비교평가하였다. Round-CLWL 시편은 시편제작시 round-bar를 절단하여 시편으로 가공할 수 있으므로 가공성이 좋으며 따라서 가공비가 적게 든다. 특히 균열 위치 및 방향을 임의로 선택하여 가공하기가 용이하므로 방향성이 있는 소 재의 균열정지 인성치를 결정하는 데 매우 편리한 시편이라 생각된다. 본 논문에서 는 Round-CLWL 시편으로 $K_{1a}$ 값을 계산하는데 필요한 형상계수를 결정하였으며, Polymethylmethacrylate(PMMA)를 사용하여 Round-CLWL 시편 채택의 타당성 확인을 위 한 MRL-CLWL과 Round-CLWL 시편 채택의 타당성 확인을 위한 MRL-CLWL과 Round-CLWL시 편의 $K_{1a}$결정 실험을 하였다.하였다.

Determination of J-Resistance Curves of Nuclear Structural Materials by Iteration Method

  • Byun, Thak-Sang;Bong Sang lee;Yoon, Ji-Hyun;Kuk, Il-Hiun;Hong, Jun-Hwa
    • Proceedings of the Korean Nuclear Society Conference
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    • 1998.05b
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    • pp.336-343
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    • 1998
  • An iteration method has been developed for determining crack growth and fracture resistance cure (J-R curve) from the load versus load-line displacement record only. In this method, the hardening curve, the load versus displacement curve at a given crack length, is assumed to be a power-law function, where the exponent varies with the crack length. The exponent is determined by an iterative calculation method with the assumption that the exponent varies linearly with the load-line displacement. The proposed method was applied to the static J-R tests using compact tension(CT) specimens, a three-point bend (TPB) specimen, and a cracked round bar (CRB) specimen as well as it was applied to the quasi-dynamic J-R tests using CT specimens. The J-R curves determined by the proposed method were compared with those obtained by the conventional testing methodologies. The results showed that the J-R curves could be determined directly by the proposed iteration method with sufficient accuracy in the specimens from SA508, SA533, and SA516 pressure vessel steels and SA312 Type 347 stainless steel.

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The Effect of Cutting Edge on the Surface Roughness In Cutting Brittle Materials (취성재료의 가공시 절삭날이 표면거칠기에 미치는 영향)

  • Kim, Joo-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.1
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    • pp.53-61
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    • 1996
  • A clear understanding of the surface formation mechanism due to cutting is very important to help produce a good quality surface. Much of the roughness along the length of a bar being cut in a lathe can be explained in terms of macroscopic tool shape and feed rate. However, the roughness along the direction of cutting requires a different explanation. The formation of surface roughness is a problem in flow and fracture of materials in the vicinity of the tool edge. On a microscopic scale the cutting edge is rounded because it is impossible to grind a perfectly sharp cutting edge. Even if a perfectly sharp cutting edge were obtained it would soon become dull as a result of rapid breakdown and wear of the cutting edge. A research project is proposed in which in the main object is to model the surface formation mechanism due to cutting. The tool was assumed to be dull, that is, its edge has a finite radius. In order to study the effect of the radius of cutting edge on the surface formation, tools having different cutting edges were used. For orthogonal cutting experiment, cast iron and glass were chosen as brittle materials. Plowing forces acting in the cutting edge were estimated and its effect on the surface roughness was studied by observing the machined surface using optical microscope.

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Study on the effect of silicon content on matrix of hypo-eutectic Cr alloyed cast iron (아공정(亞共晶)Cr 주철(鑄鐵)의 기지조직(基地組織)에 미치는 Si의 영향(影響))

  • Kim, Sug-Won;Lee, Oh-Yeon;Kim, Dong-Keon
    • Journal of Korea Foundry Society
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    • v.4 no.2
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    • pp.96-101
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    • 1984
  • The morphologies of eutectic cell formed during solidification affect on the mechanical properties in high Cr cast iron. In order to investigate the influence of Si on the structure, five kinds of specimen containing 16.42% Cr with varying amount of Si (0.51%, 1.17%, 2.22%, 2.71%, 3.56%) were poured into shell mould preheated $330^{\circ}C$ at $1510^{\circ}C$. The effect of Si on matrix in hypo-eutctic Cr cast iron (2.48% C, 16.42%) were studied through its mechanical tests and observation of microstructure using of metallurgical microscope, EPMA, SEM and Image analyzer systematically. The results obtained from the above studies are as follows: 1. Because of ${\Delta}T$ decreasing with increasing Si content, the morpologies of colony change into uniform bar-type carbide from plate-type ones, moreover eutectic colony size (Ew) becomes narrow and spacing of carbide wider. 2. As Si content increases, the amount of carbides also increases and most of Cr were dissolved in carbides while Si in matrix. 3. The hardness, tensile strength and wear resistance were increasing while impact value decreased with increasing Si content. 4. In fracture section, small amount of dimple pattern was observed in less than 1.17% Si but more than 2.22% Si river pattern was presented.

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