• Journal of Navigation and Port Research
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• v.34 no.7
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• pp.553-558
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• 2010

This study presents the optimization design process of a segment ball valve that involves the reduction of the flow resistance coefficient and the satisfaction of the strength requirement. Numerical analysis of fluid flow and structural analysis have been performed to predict the flow resistance coefficient and the maximum stress of a segment ball valve. In this study, a segment ball valve incorporating the advantages of a ball valve and a butterfly valve has been devised. In general, ball valves are installed in a pipe system where tight shut off is required. Butterfly valves having smaller end-to-end dimension than ball valve can be installed in narrow spaces in a pipe system. The metamodels for the shape design of a segment ball valve are built by the response surface method and the Kriging interpolation model.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.20 no.9
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• pp.63-69
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• 2021

This study aims to determine the flow characteristics of a one-inch small ball valve and glove valve used in industrial plants. The flow was changed through an experimental equipment, and the internal flow characteristics of the valves were compared. Considering the pressure drop, the decrease in the slope of the ball valve based on the degree of the valve opening was relatively greater than that of the glove valve; further, the slope of the glove valve was gentle while the pressure drop was high. The flow velocity of the ball valve remains consistent after the valve was opened by 70%, whereas the flow velocity of the glove valve constantly increased. The valve loss factor of the ball valve was relatively low compared with that of the glove valve. When the valve was opened by 20%, which is the beginning stage of the valve opening, the valve loss factor of the ball valve was high and gradually became low. This is a structural problem of the ball valve, and the loss factor is significant because the flow path installed at the ball valve has a considerably small area. However, the overall loss factor of glove valve is high because it has a complicated structure of flow path.

• Transactions of the Korean hydrogen and new energy society
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• v.11 no.3
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• pp.107-117
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• 2000

Ball poppet valve type high pressure hydrogen injection valve actuated by solenoid has been developed for the feasibility of practical use of hydrogen fueled engine with direct injection and the precise control of fuel injection ratio in hydrogen fueled engine with dual injection. The gas-tightness of ball poppet injection valve is improved by the introduction of ball-shaped valve face, valve end typed spherical pair, and valve stem with rotating blade. Ball poppet valve is mainly closed by differential pressure due to the area difference between valve fillet and pressure piston. So, it can be operated by solenoid actuator with small driving force. From the evaluation of ball poppet injection valve, it was found that the gastightness and controlment of this injection valve are better than those of injection valve had been developed before.

• The KSFM Journal of Fluid Machinery
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• v.18 no.5
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• pp.13-18
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• 2015

This study has been performed to evaluate the safety of the retainer-type ball valve for a high-pressure pipeline to a district heating plant. The retainer-type ball valve is an improved design for conventional ball valves, such as the floating ball valve and the trunnion ball valve. Numerical analysis of the valve design verification has been applied to investigate the safety factor and seat leakage of the DN300 and DN400 sizes. The given condition to solve the structural analysis was based on the international standard for ISO 5208. In this study, the methods for structural analysis are described in detail. The structural analysis results present the deformations, the equivalent stresses, and the safety factors. Through these results, this study successfully demonstrates the safety and seat leakage of the retainer-type ball valve. They also streamline the process of development for valve manufacturing.

• Transactions of the Korean hydrogen and new energy society
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• v.27 no.3
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• pp.311-317
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• 2016

This paper presents the flow characteristics of a ball valve used for a gas pipeline. Understanding of the internal flow of a ball valve is an important to analyze the physical phenomena of the valve. Present experimental study was performed by IEC 60534-2-3, the international standard for an industrial control valve testing procedure. Pressure measured at upstream and downstream of the valve, flow-rate and gas temperature passing the inside of the gas pipeline were measured with respect to valve opening rates. Throughout the experimental measurement of the ball valve, empirical equation of the pressure drop between the ball valve according to the mass flow rates is successively obtained using a polynomial curve fitting method. In addition, flow coefficient for determining the valve capacity is also analyzed with respect to valve opening rates using the curve fitting method.

• Transactions of the Korean hydrogen and new energy society
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• v.28 no.1
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• pp.106-112
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• 2017

The present study describes flow induced noise generated from a ball valve used for a gas pipeline. Noise generation from a ball valve mainly induces by interference between unstable(or fluctuating) leakage flow and pipe wall when the ball valve is working closed or opened. To measure the positions of the noise source and the amplitude of noise with respect to measuring frequencies, a commercial acoustic camera is introduced. Noise characteristics generated by the ball valve have been performed by four valve opening rates: 30, 50, 70 and 100 percents. It is noted that 100 percent opening rate means that the valve is fully opened. Throughout the experimental measurements using the acoustic camera, the location of the noise source and the noise amplitude with respect to the frequencies for the test ball valve are clearly evaluated. It is found that the dominant frequencies come from the fluctuating flow at the downstream of the ball valve for four opening rates are observed between 3,000Hz and 3,200Hz. Maximum noise amplitude comes from the ball valve reaches 75dB at the valve opening rate of 50 percent.

• Transactions of The Korea Fluid Power Systems Society
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• v.3 no.4
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• pp.8-13
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• 2006

The high pressure cryogenic ball valve is used to transfer the liquefied natural gas which temperature is $-196^{\circ}C$, supplied pressure is $168kgf/cm^2$. In the present work, the temperature distribution and thermal deformation is calculated numerically. The CAR and CFD methods are useful to predict the thermal matter and the inner flow field of high pressure cryogenic ball valve. For this reason, to optimum design of the cryogenic ball valve, the theological behavior of the supplied LNG in a cryogenic valve has been studied. The governing equations are discredited and solved numerically by the finite-volume method and finite-element method. In this study, we designed the high pressure cryogenic ball valve that accomplishes zero leakage by elastic seal at normal temperature and metal seal at high temperature.

• Nuclear Engineering and Technology
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• v.54 no.5
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• pp.1674-1685
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• 2022

The ball valve is an important device in the pipeline transportation system of nuclear power plants. Its operational stability and safety directly affect the normal working of nuclear power plants. In this study, the transient numerical simulation of the opening and closing process of a ball valve was conducted on the basis of the flow interruption capability experiment of the ball valve by using the moving mesh method and inlet and outlet variable boundary conditions. The flow rate and pressure difference with time of the opening and closing process of the ball valve were studied. The internal flow characteristics of the ball valve under different relative openings were analyzed in conjunction with the typical back-step flow structure. Results show that the transient numerical results agree well with the experimental results. The internal flow characteristics of the ball valve are similar at the same opening during opening and closing process. At small opening, the spool and outlet channels easily form a back-step flow structure. The disappearance and generation of backflow vortices during opening and closing occur at 85% opening and 75% opening, respectively. With the decrease in opening degree, the difference in vortex core area in the flow channel of the ball valve spool in the opening and closing process gradually appears. The research results provide some reference value for the design and optimization of ball valves.

• Proceedings of the KSME Conference
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• 2007.05a
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• pp.666-671
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• 2007

To acquire the safety along with durability of mechanical machinery products, we should consider the structural mechanics such as stress, deformation and dynamic vibration characteristics and identify those important aspects in the stage of preliminary design engineering. This cryogenic ball valve is used to transfer the liquified natural gas which temperature is $-196^{\circ}C$, supplied pressure is $168kg/cm^2$. For the cryogenic ball valve, the assurance of structural integrity and operability are essential to meet not only normal, abnormal loading conditions but also functionality during a seismic event. In this thesis, analytical approach and results using finite element analysis and computational method are herein presented to evaluate the aspects of structural integrity along with operability of cryogenic ball valve. In this study, we designed the high pressure cryogenic ball valve that accomplishes zero leakage by elastic seal at normal temperature and metal seal at high temperature.

• Tribology and Lubricants
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• v.32 no.1
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• pp.32-37
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• 2016

The wear characteristics of metal ball and seat in a metal-seated ball valve significantly affect the performances such as leakage and valve torque. In this work, the wear characteristics of metal ball and seat are experimentally investigated. A stainless steel ball and seat with a high corrosion-resistant coating are prepared and a component level test was performed. The hardness and surface roughness of specimens cut from the metal ball and seat are measured before and after the test using a micro-Vickers hardness tester and confocal microscopy, respectively. In order to assess the wear characteristics, the surfaces of the specimens are carefully examined after the test. The confocal microscope data show that the surface roughness values of both the ball and seat increase by a factor of 3-4, which may lead to an increase in valve torque. However, the wear of the seat is found to be more significant than that of the ball. In addition, a comparison of the surfaces of the ball and seat before and after testing revealed that adhesive and abrasive wear are the major wear mechanisms. The results of this study may aid in the design of metal-seated ball valves from the tribological point of view.