• Title/Summary/Keyword: ball material

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Fabrication and Field Emission Properties of Dot-patterned CNT Emitters using Mechanically Dispersed Photosensitive CNT paste (기계적 분산 처리한 CNT 페이스트의 제조와 Dot 패턴된 에미터의 전계방출 특성)

  • Lee, Han-Sung;Jeon, Ji-Hyeon;Kim, Jin-Hee;Goak, Jeung-Choon;Lee, Nae-Sung
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.11a
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    • pp.450-451
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    • 2007
  • Dot-patterned carbon nanotube (CNT) emitters with excellent field emission properties were fabricated using photosensitive CNT paste. We carried out a parametric study on the compositions and the fabrication processes of the paste, in particular, by ball milling CNTs, which were optimized in terms of dot shapes and their field emission characteristics. The ball milling process improved the field emission current of the dot-patterned CNT emitters several times higher than that of the non-milled paste.

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A Study on Wear Mechanism of CBN Ball Endmills (CBN 볼엔드밀의 마모메카니즘에 관한 연구)

  • Park, S.W.;Lee, K.W.;Lee, J.C.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.12
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    • pp.121-126
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    • 1997
  • The use of CBN tool material has been greatly increased because of the superior metal cutting performance for the machining of hardened steel. This paper presents some experimental results on the ball endmiling of harened steels. Three different hardnesses of STD11 workpieces were machined using CBN ball endimills, and the machining characteristics including cutting forces tool wear, and surface roughness of machined surface were compared. It has been found that the CBN ball endmill works better in the machining of harder workpieces. The microscopic examination explains that this unusual phenomenon is caused by the difference of microstructure of each workpieces.

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A Study of the Characteristic Changes of Self-Compacting Concrete with mixing shifted contents of Steel Fibers (섬유 변화량에 따른 고유동 자기충전 콘크리트의 특성변화에 관한 연구)

  • Lee, Keun-Su;Choi, Yeol;Lee, Jae-Ik;Jung, Woong
    • Proceedings of the Korea Concrete Institute Conference
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    • 2009.05a
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    • pp.243-244
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    • 2009
  • Fibers reinforced concrete(FRC) has abilities to make up for brittleness fracture as one of the material characteristics of concrete. However, being mixed with steed fibers in concrete mixes could set off a "Fiber Ball". The Fiber ball formation could be one of the main reasons to decrease the quality of Fibers reinforced concrete. In order to eliminate the fiber ball formation and improve the deficient flowablitiy, The necessity of research for fiber reinforced self-compacting concrete(FRC-SCC) should be raised.

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The synthesis of $Nb_3Sn$ alloy powders by mechanical alloying (기계적 합금화 방법에 의한 $Nb_3Sn$합금 제조)

  • Lee, Sung-Man
    • Proceedings of the KIEE Conference
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    • 1996.11a
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    • pp.464-467
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    • 1996
  • The microstructural evolution during mechanical alloying of Nb and Sn powders, of average composition Nb3Sn, has been investigated by X-ray diffraction(XRD) and scanning electron microscopy(SEM). Observations by SEM showed a progressive change of milling time. From the XRD studies, the structural development with milling time depends on the ball size for a given powder/ball ratio. Using a larger ball of 9.5mm diameter, the elemental powders initially alloy mechanically to form an A15 structure phase, and then amorphised with continued milling. However, in case of milling with a smaller ball of 3.968mm diameter, an amorphous phase is first formed. These results can be understood by considering the dependence of the milling energy on the ball size. The homogeneous stoichiometric $Nb_3Sn$ phase could be easily obtained by heat treatment of a supersaturated solid solution produced by MA. Heat treatment of an amorphous phase formed by MA resulted in the mixture of the $Nb_3Sn$ and $Nb_6Sn_5$ phases.

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Effects of High-Energy Ball Milling and Sintering Time on the Electric-Field-Induced Strain Properties of Lead-Free BNT-Based Ceramic Composites

  • Nga-Linh Vu;Nga-Linh Vu;Dae-Jun Heo;Thi Hinh Dinh;Chang Won Ahn;Chang Won Ahn;Hyoung-Su Han;Jae-Shin Lee
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.36 no.5
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    • pp.505-512
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    • 2023
  • This study investigated crystal structures, microstructures, and electric-field-induced strain (EFIS) properties of Bi-based lead-free ferroelectric/relaxor composites. Bi1/2Na0.82K0.18)1/2TiO3 (BNKT) as a ferroelectric material and 0.78Bi1/2(Na0.78K0.22)1/2TiO3-0.02LaFeO3 (BNKT2LF) as a relaxor material were synthesized using a conventional solid-state reaction method, and the resulting BNKT2LF powders were subjected to high-energy ball milling (HEBM) after calcination. As a result, HEBM proved a larger average grain size of sintered samples compared to conventional ball milling (CBM). In addition, the increased sintering time led to grain growth. Furthermore, HEBM treatment and sintering time demonstrated a significant effect on EFIS of BNKT/BNKT2LF composites. At 6 kV/mm, 0.35% of the maximum strain (Smax) was observed in the HEBM sample sintered for 12 h. The unipolar strain curves of CBM samples were almost linear, indicating almost no phase transitions, while HEBM samples displayed phase transitions at 5~6 kV/mm for all sintering time levels, showing the highest Smax/Emax value of 700 pm/V. These results indicated that HEBM treatment with a long sintering time might significantly enhance the electromechanical strain properties of BNT-based ceramics.

Electrochemical Properties of SnCo for Anode Material of Li Ion Batteries (리튬 이온 전지 음극 재료용 SnCo의 전기화학적 특성)

  • Kim, Ki-Tae;Kim, Yong-Mook;Lee, Yong-Ju;Lee, Ki-Young;Lee, Jai-Young
    • Transactions of the Korean hydrogen and new energy society
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    • v.13 no.3
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    • pp.242-248
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    • 2002
  • SnCo alloy powder prepared by high energy ball milling is examined as an anode material for lithium-ion batteries. As the ball-milling time increased, the crystallinity of SnCo decreased. XRD and TEM SADP showed that nanocrystalline and amorphous phase coexisted after 16 h ball-milling. As the crystallinity decreased, the cycleability increased. At first cycle, there are 4 plateau potentials. The observation of voltage plateau at about 0.68 V confirms the formation of Sn-Li alloy and Co metal. It is considered that The plateau potentials below 0.68 V were reaction between Li and Sn. The change of chemical diffusion coefficient showed that the structure of SnCo alloy abruptly changed at first cycle, and maintained after 2nd cycle.

Effect of Mold Materials on the Microstructure and Tensile Properties of Al-Si based Lost Foam Casting Alloy (Al-Si계 소실모형주조합금의 미세조직 및 인장성질에 미치는 주형재료의 영향)

  • Kim, Jeong-Min;Lee, Gang-Rae;Choe, Kyeong-Hwan
    • Journal of Korea Foundry Society
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    • v.39 no.5
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    • pp.87-93
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    • 2019
  • The effects of mold materials on the microstructure and tensile properties were investigated to develop a mass production technique of aluminum alloy parts with excellent mechanical properties using a lost foam casting method. The microstructures of the plate-shaped cast alloy showed a tendency to be finer in proportion to the thickness of the plate, and a remarkably fine structure was obtained by applying a steel chill or a ball as a mold material compared to general sand. When a steel ball was used, it was observed that the larger the ball, the finer the cast structure and the better the tensile properties. The microstructure and tensile properties of the cast parts with complex shapes were greatly affected by the gating system, but the positive effects of the steel chill and the steel ball as a mold material were clear.

Cutting Force Characteristics and Tool Deflection When Machining Rectangular Shapes with a Ball End Mill (볼엔드밀 공구에 의한 사각형상 가공시 공구 휨에 따른 절삭력 특성)

  • Kim, In Soo;Kim, Sang Hyun;Lee, Dong Sup;Wang, Duck Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.6
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    • pp.26-32
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    • 2019
  • Ball end mills used for high-speed and high-precision machining require longer machining time than flat end mills or face cutters, since the tool diameter is limited and the rigidity is reduced by the characteristics of the tool's cutting edge: at the top end of the tool, the cutting speed approaches zero and hardly removes any material. Because there is little material removal at the top end of the ball end mill, the outer cutting edge performs the majority of the work; this irregular cutting force deforms the tool and shortens its life. In this study, we attached an eddy-current sensor to a tool to measure the deformation from the cutting force and we used a tool dynamometer to measure the cutting force. We found that the change in cutting force is dependent on the change in feed rate during square-shaped processing and, as the feed rate is accelerated, the cutting force also increases. Higher cutting forces increase tool deformation.

Experimental studies on behaviour of bolted ball-cylinder joints under axial force

  • Guo, Xiaonong;Huang, Zewei;Xiong, Zhe;Yang, Shangfei;Peng, Li
    • Steel and Composite Structures
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    • v.21 no.1
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    • pp.137-156
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    • 2016
  • Due to excellent advantages such as better illuminative effects, considerable material savings and ease and rapidness of construction, the bolted ball-cylinder joint which is a new type joint system has been proposed in space truss structures. In order to reveal more information and understanding on the behaviour of bolted ball-cylinder joints, full-scale experiments on eight bolted ball-cylinder joint specimens were conducted. Five joint specimens were subjected to axial compressive force, while another three joint specimens were subjected to axial tensile force. The parameters investigated herein were the outside diameter of hollow cylinders, the height of hollow cylinders, the thickness of hollow cylinders, ribbed stiffener and axial force. These joint specimens were collapsed by excessive deformation of hollow cylinders, punching damage of hollow cylinders, evulsion of bolts, and weld cracking. The strain distributions on the hollow cylinder opening were mainly controlled by bending moments. To improve the ultimate bearing capacity and axial stiffness of bolted ball-cylinder joints, two effective measures were developed: (1) the thickness of the hollow cylinder needed to be thicker; (2) the ribbed stiffener should be adopted. In addition, the axial stiffness of bolted ball-cylinder joints exhibited significant non-linear characteristics.

A Study on the Groove Design in Ball Screws (볼나사 그루브 상사비 결정에 관한 연구)

  • Park, Cheol-U;Kim, Dae-Eun;Lee, Sang-Jo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.1
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    • pp.154-162
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    • 1996
  • Ball screws are commonly used in linear motion feeding systems of various machine tools and automated systems. They are known to have relatively little backlash, high precision and efficiency compared to ordinary lead screws. Furthermore, the effectiveness of ball screw has made it the preferred choice of many newly developed high speed precision feeding units. The motivation of this work is to establish the groove edsigh basis of ball screws for the reduction of contact fatigue failure. In most instances, fatigue failure between ball and shaft groove is due to excessive contact pressure. Especially, the excessive load is causative of plastic flow below the contact surface, which can contribute to surface failure. But, in spite of small load, if groove conformity rate is large, contact pressure is increased and internal shear stress reach the yield value of the material. In such a point, the authors deal with design procedure for deciding the permissible conformity rate of a ball screw groove with the computational evaluation of contact pressure and maximum shear stress.