• Title/Summary/Keyword: axle

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A study on torsional strength of induction hardened axle shaft (고주파 열처리를 고려한 액슬 축 비틀림 거동 연구)

  • Kang, Dae-Hyun;Lee, Bum-Jae;Yun, Chang-Bae;Kim, Kang-Wuk
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.459-463
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    • 2008
  • Induction hardening has been used to improve torsional strength and characteristics of wear for axle shaft which is a part of automobile to transmit driving torque from differential to wheel. After rapidly heating and cooling process of induction hardening, the shaft has residual stress and material properties change which affect allowable transmit torque. The objective of this study is to predict the distribution of residual stress and estimate the torsional strength of induction hardened axle shafts which has been residual stress using finite element analysis considered thermo mechanical behavior of material and experiments. Results indicate that the torsional strength of axle shaft depends on the surface hardening depth and distribution of residual stress.

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EXPERIMENTAL IDENTIFICATION ON A GEAR WHINE NOISE IN THE AXLE SYSTEM OF A PASSENGER VAN

  • Kim, S.J.;Lee, S.K.
    • International Journal of Automotive Technology
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    • v.8 no.1
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    • pp.75-82
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    • 2007
  • This paper presents practical work on the reduction of gear whine noise. In order to identify the source of the gear whine noise, transfer paths are searched and analyzed by operational deflection shape analysis and experimental modal analysis. It was found that gear whine noise has an air-borne noise path instead of structure-borne noise path. The main sources of air-borne noise were the two global modes caused by the resonance of an axle system. These modes created a vibro-acoustic noise problem. Vibro-acoustic noise can be reduced by controlling the vibration of the noise source. The vibration of noise source is controlled by the modification of structure to avoid the resonance or to reduce the excitation force. In the study, the excitation force of the axle system is attenuated by changing the tooth profile of the hypoid gear. The modification of the tooth profile yields a reduction of transmission error, which is correlated to the gear whine noise. Finally, whine noise is reduced by 10 dBA.

A Method toy Modifying Dynamically Measured Axle Load Using Tire model (타이어 모델을 이용한 계측 축중의 보상 방법)

  • 조일수;김성욱;이주형;박종연;이동훈;조동일
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.437-437
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    • 2000
  • It is more difficult to accurately weigh vehicles in motion than to weigh standing vehicles. The difficulties in weighing vehicles result from sensor Limitations as well as dynamic effects induced by vehicle/pavement interactions, This paper presents a method for improving the accuracy of measured axle load information using the so-called adaptive footprint tire model. The total vehicle weight as well as individual axle weight information are obtained experimentally using two piezoelectric sensors. Results are obtained for a light car, mid-site passenger car, and 2 dump trucks with known weight experimental results show that the proposed method using the tire model is accurate.

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Analysis of high-speed vehicle-bridge interactions by a simplified 3-D model

  • Song, Myung-Kwan;Choi, Chang-Koon
    • Structural Engineering and Mechanics
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    • v.13 no.5
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    • pp.505-532
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    • 2002
  • In this study, the analysis of high-speed vehicle-bridge interactions by a simplified 3-dimensional finite element model is performed. Since railroads are constructed mostly as double tracks, there exists eccentricity between the vehicle axle and the neutral axis of cross section of a railway bridge. Therefore, for the more efficient and accurate vehicle-bridge interaction analysis, the analysis model should include the eccentricity of axle loads and the effect of torsional forces acting on the bridge. The investigation into the influences of eccentricity of the vehicle axle loads and vehicle speed on vehicle-bridge interactions are carried out for two cases. In the first case, only one train moves on its track and in the other case, two trains move respectively on their tracks in the opposite direction. From the analysis results of an existing bridge, the efficiency and capability of the simplified 3-dimensional model for practical application can be also verified.

Design of redundancy interface between TCMS and ATC system, and brake control of free-axle system (TCMS와 ATC장치간 인터페이스 이중계 구현 및 무축제동 제어방안)

  • Hong Gu-sun;Han Shin;Han Jeong-soo
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.1461-1466
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    • 2004
  • Recently Domestic EMU's on board signal systems are gradually changed form Cab signal(Fix Block) to Distance-to-go. Interfaces with on board signal system, TCMS Redundancy structure is mainly required. This paper suggest Manaul/Automatic Driving based on TCMS-ATC interface and design of backup system which is operated by Stan-by Computer when one of it's Local Interface Unit(LIU) is out of oder. For the purpose of Precision Train Stop, Distance-to-go signal system require accuracy speed. Free-axle structure is required for this system This paper suggest Free-axle braking system that lack of brake-force is compensated by the distributed brake-force using TCMS. And one of braking system has out of order, compensation of brake-force for Free-axle system. Then we prove our design to Complete Car Test

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Development of the All Wheel Steering ECU for Articulated Vehicle (굴절차량을 위한 전차륜 조향 시스템 전자제어 장치 개발)

  • Kim, Ki-Jeong;Chung, Ki-Hyun;Choi, Kyung-Hee;Lee, Soo-Ho;Park, Tae-Won;Moon, Kyeong-Ho
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.1231-1236
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    • 2008
  • Since the bi-modal tram is too long so that the traditional steering system controlled only the first axle increases its turning radius, it is not suitable to the domestic road environment. In addition, it become hard to make fine parking with the traditional steering system. To resolve the problem, the bi-modal tram requires an all wheel steering system (AWS) that the second axle is controlled by the first axle's degree and the velocity of vehicle, and the third axle is steered by the articulation angle's degree and the velocity of degree. This paper addresses the factors for the AWS ECU design, the strategies to solve the problems, the core technologies for the implementation, and also the outcomes and analysis of the performance evaluation of implemented system.

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A study on the reliability and life of hypoid gear axle (하이포이드 기어 액슬의 신뢰성 및 수명에 관한 연구)

  • Han, S.Y.;Kim, H.S.;Kang, H.Y.;Yang, S.M.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.3
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    • pp.123-131
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    • 1996
  • This paper presents the development of an algorithm for the reliability and life of a hypoid gear axle system (located in the last section of power train) in heavy vehicles. The algorithm is developed about expecting the reliability and service-life for applied loads on each component in the system using the Weibull's probabilistic distribution and the extended Palmgren's model. The probabilistic method is used to results. Also this model is involved in predicting the failure which is related to the number of load cycles with the approaching load. Then the precious evaluation of the reliability and life in the axle system can be effectively carried out. Thus the general procedures of a reliability and life design, including the mathematical formulation and numerical examples, are illustrated for a hypoid gear axle system.

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A Study on Efficient Rolling Stock HBD Monitoring Method Using EWMA Technique (EWMA 기법을 적용한 효율적 철도차량 차축온도검지 모니터링 방법 연구)

  • Choi, Seog-Jung;Kim, Moon-Hong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.1
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    • pp.609-617
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    • 2017
  • Railways are one of the safest and most important transportation systems in the world. On the other hand, due to the increasing complexity of the railway system and the running distance of rail vehicles, railway accidents occur continuously every year. In particular, in the case of high-speed trains and freight trains, if the function of the axle bearing is lost due to abnormal overheating of the axle box bearing, the load on the axle becomes uneven. Therefore, abnormal overheating in the train axle box bearings can cause serious accidents or derailments. For this purpose, a Hot Box Detector (HBD) was installed in the track side of a high speed line to detect abnormal overheating. This paper proposes an EWMA technique-based axle temperature monitoring method to detect abnormal overheating quickly and efficiently. A statistical design of the proposed method was also performed. The proposed method has better performance compared to the current method in the case of abnormal overheating and the performance is improved by approximately 170% at the maximum.

Statistical models from weigh-in-motion data

  • Chan, Tommy H.T.;Miao, T.J.;Ashebo, Demeke B.
    • Structural Engineering and Mechanics
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    • v.20 no.1
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    • pp.85-110
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    • 2005
  • This paper aims at formulating various statistical models for the study of a ten year Weigh-in-Motion (WIM) data collected from various WIM stations in Hong Kong. In order to study the bridge live load model it is important to determine the mathematical distributions of different load affecting parameters such as gross vehicle weights, axle weights, axle spacings, average daily number of trucks etc. Each of the above parameters is analyzed by various stochastic processes in order to obtain the mathematical distributions and the Maximum Likelihood Estimation (MLE) method is adopted to calculate the statistical parameters, expected values and standard deviations from the given samples of data. The Kolmogorov-Smirnov (K-S) method of approach is used to check the suitability of the statistical model selected for the particular parameter and the Monte Carlo method is used to simulate the distributions of maximum value stochastic processes of a series of given stochastic processes. Using the statistical analysis approach the maximum value of gross vehicle weight and axle weight in bridge design life has been determined and the distribution functions of these parameters are obtained under both free-flowing traffic and dense traffic status. The maximum value of bending moments and shears for wide range of simple spans are obtained by extrapolation. It has been observed that the obtained maximum values of the gross vehicle weight and axle weight from this study are very close to their legal limitations of Hong Kong which are 42 tonnes for gross weight and 10 tonnes for axle weight.