• Title/Summary/Keyword: axle

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Wheel-Rail Contact Analysis considering the Deformation of Wheel and Axle (차륜 및 차축의 변형을 고려한 차륜-레일 접촉해석)

  • Choi, Ha-Young;Lee, Dong-Hyong;You, Won-Hee;Lee, Jong-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.8
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    • pp.20-27
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    • 2010
  • A precise evaluation of the contact position and the distribution of contact pressure in a wheel-rail interface analysis is one of the most important procedures to predict fatigue life and wear of wheel and rail. This paper presents the analysis result of finite element method(FEM) to investigate how the deformation of a wheelset, which is the assembly of wheel and axle of a railroad vehicle, affect the contact analysis of wheel and rail. 3D-FEM was used to analyze three contact models; a model with only wheel, a model with wheelset, and a model with simplified wheel and rail geometry. The analysis result of the contact position and the distribution of contact pressure are discussed. It is shown that the analysis results of a model with wheelset represent largest value with respect to contact pressure and contact stress. Furthermore, it is found that the distribution of contact pressure and the contact position is highly affected by the deformation of wheel and axle. It is concluded that the deformation of axle should be considered to evaluate the exact contact parameters in a wheel-rail contact analysis.

Infrared Thermographic Monitoring for Failure Characterization in Railway Axle Materials (철도차량 차축 재료의 파괴특성 적외선열화상 모니터링)

  • Kim, Jeong-Guk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.2
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    • pp.116-120
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    • 2010
  • The wheelset, an assembly of wheel and axle, is one of important parts in railway bogie, directly related with the running safety of railway rolling stock. In this investigation, the tensile failure behavior of railway axle materials was investigated. The tensile coupons were prepared from the actual rolling stock parts, which were operated over 20 years. The tensile testing was performed according to the KS guideline. During tensile testing, an infrared camera was employed to monitor temperature changes in specimen as well as demonstrate temperature contour in terms of infrared thermographic images. The thermographic images of tensile specimens showed comparable results with mechanical behavior of tensile materials. In this paper, the failure mode and behavior of railway axle materials were provided with the aid of infrared thermography technique.

Application of Hybrid-type High-T_{c}$ Superconductor Journal Bearings to Flywheel Energy Storage Device (복합형 고온초전도 저어넬베어링의 플라이휠 에너지 저장장치 응용)

  • 이준성;성태현;한상철;한영희;정상진
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 1999.02a
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    • pp.121-124
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    • 1999
  • A horizontal axle-type superconductor flywheel energy storage system has many great features such as extensibility and stability compared to the traditional vertical axle-type flywheel systems. In this paper, a prototype flywheel device with a horizontal axle is presented briefly, and the hybrid construction as an essential supplement in superconductor journal bearing design against the levitation drift is proposed.

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Development of single axle bogie (1축 대차의 개발)

  • 양희주;임용규;김진태;오형식;오택렬
    • Proceedings of the KSR Conference
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    • 2000.05a
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    • pp.125-134
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    • 2000
  • This paper presents the results of vehicle dynamics simulation for development of single axle bogie for freight vehicle. Those results consists of hunting stability, ride comfort and curving performance such as derailment ratio, unloading ratio. Dynamic behaviors of vehicle having single axle bogie is carried out using the multi-body dynamics simulation program(VAMPIRE). The results of analysis meet the criteria proposed by Korean National Railroad(KNR) and Korea Railroad Research Institute(KRRI).

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The study of adopting the hydroforming method in the front axle of the commercial vehicle (대형 상용차 앞차축 액슬 하이드로포밍 공법 적용 연구)

  • Jeon, D.H.;Kim, Y.G.;Na, S,M.;Park, D.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.169-173
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    • 2008
  • This study is concerned with adopting the hydroforming method in the front axle of the commercial vehicle. Generally the front axle of the commercial vehicle is made bγ the several operations of press forging. This product supports the big weight of the vehicle and load. The weight of the press forging parts is also so more than it of the press parts of the passenger car. So, we have studied the hydroforming method to lessen the weight of the front axle of the commercial vehicle. To apply the hydroforming method in the commercial vehicle, we had to use the operation of reducing the diameter of the used tube prior to the hydorforming operation.

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A Study on the Turning Performance for the Bimodal Tram (바이모달 트램 선회성능에 관한 연구)

  • Moon, Kyeong-Ho;Lee, Kang-Won;Mok, Jai-Kyun;Chang, Se-Ky
    • Proceedings of the KSR Conference
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    • 2011.05a
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    • pp.301-306
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    • 2011
  • The rear of the vehicle generally overhangs the rear axle. As a result, the rear of a vehicle swings to the outside of the rear axle(rear swing-out). In front steering vehicles, rear swing-out is not important because rear swing-out values measured outside the rear edge are relatively small. However, in the case of the bimodal tram with AWS(all wheel steering), the rear swing-out values increase because of the rear steering at a reverse phase angle. Off-tracking is defined as the radial offset between the path of the centerline of the front axle and the path of the centerline of the following axle. In this paper, in addition to determine the turning performance of bimodal tram with AWS, turning radius, swing-out, off-tracking and swept path width were also investigated.

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A Study on Reduction of Noise and Vibration for Driving System of An Industrial Forklift (산업용 지게차의 구동부에 대한 소음/진동 저감 방안에 대한 연구)

  • Hong, Il-Hwa;Kim, Woo-Hyung;Chung, Jin-Tai
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.239-243
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    • 2006
  • A noise/vibration of the forklift happens in the driving axle to charge the drive and are examined closely by an each reason. After this study consider a reduction method of a noise/vibration about the gear, axle, bearing and others, the purpose of this study is to reduce a noise/vibration for a stability of the total system. From the data to be measured through all experimental method, the problems of the gear, axle, bearing, housing and others are examined closely, and the forklift is derived the model to be the engineering. The Mechanism of the problem occurrence is examined through a palametric research about an each influence factor. Lastly, the resuls of this study propose the model to he improved.

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Study on Development of a Design Program for Torsion Beam Axle Suspension (Torsion Beam Axle 현가장치 설계전용 프로그램 개발을 위한 연구)

  • 이치범;현상혁;유홍희
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.3
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    • pp.198-203
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    • 2003
  • Due to the low production cost and space availability which are originated from the structural simplicity of the torsion beam axle suspension, the suspension has been frequently used for sedan and SUV style vehicles. The design procedure of the suspension, however, requires significant amount of time which prohibits more efficient design of the suspension. In this study, an integrated procedure and constituting modules are explained and the performance of the corresponding program is exhibited. The integrated procedure enables one to save the design time and cost significantly.

Study on Structural Analysis of Front Axle (전방 차축의 구조해석에 관한 연구)

  • Han, Moon-Sik;Cho, Jae-Ung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.5
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    • pp.65-71
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    • 2011
  • This study analyzes about front axle through the analyses of stress, fatigue and vibration. Maximum equivalent stress is shown with the frequency of 60Hz in case of the harmonic vibration analysis applied with force. Among the cases of nonuniform fatigue loads, 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' becomes most stable. In case of 'Sample history' with the average stress of 0 to $-2{\times}10^5MPa$ and the amplitude stress of 0 to $-2{\times}10^5MPa$, the possibility of maximum damage becomes 3%. This stress state can be shown with 6 times more than the damage possibility of 'SAE Bracket history' or 'SAE transmission'. The structural result of this study can be effectively utilized with the design of front axle by investigating prevention and durability against its damage.

Finite Element Analysis of ICFPD Method for the Defect Detection of Railway Axle (철도차량 차축 결함에 대한 집중 유도 전위차법 탐상의 유한요소 해석)

  • Kim, Seong-Hun;Im, Chung-Hwan;Gu, Byeong-Chun;Gwon, Seok-Jin;Lee, Chan-U
    • Proceedings of the KSR Conference
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    • 2005.05a
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    • pp.397-402
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    • 2005
  • The NDT(Non-Destructive Testing) is valid for the defect detection of rolling stocks because it can be used to detect the defect in many invisible parts. For example, fatigue cracks are initiated in press fit parts that suffer from fretting fatigue damage such as the wheel seat and the NDT technique can detect those cracks. But the conventional ICFPD method can not apply to detect such cracks in press fit parts of the axle by some technical problems. In this study, we have introduced the new concept ICFPD method that can be applied in press fit parts of the axle. And we have shown the basic techniques of FEM about the new concept ICFPD method.

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