• Title/Summary/Keyword: automotive maintenance

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Machine Condition Prognostics Based on Grey Model and Survival Probability

  • Tangkuman, Stenly;Yang, Bo-Suk;Kim, Seon-Jin
    • International Journal of Fluid Machinery and Systems
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    • v.5 no.4
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    • pp.143-151
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    • 2012
  • Predicting the future condition of machine and assessing the remaining useful life are the center of prognostics. This paper contributes a new prognostic method based on grey model and survival probability. The first step of the method is building a normal condition model then determining the error indicator. In the second step, the survival probability value is obtained based on the error indicator. Finally, grey model coupled with one-step-ahead forecasting technique are employed in the last step. This work has developed a modified grey model in order to improve the accuracy of prediction. For evaluating the proposed method, real trending data of low methane compressor acquired from condition monitoring routine were employed.

The Numerical Modeling and Sliding Mode Control of A New Submersible Fish Cage

  • Lee, Hyunsu;Won, Sung Jae;Ahn, Kyoung Kwan
    • Journal of Drive and Control
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    • v.14 no.3
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    • pp.18-24
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    • 2017
  • The purpose of this paper is to develop a new submersible fish cage operated by a pneumatic system for offshore aquaculture. Although some researchers have investigated modeling and control of fish cages, such cages consist of variable ballast tanks that with closed cylinders and thus present a maintenance issue. In solving the issue the new submersible fish cage investigated consists of bottom-opening cylinders. Accordingly, we designed a mathematical model of the concept and applied Sliding Mode Control for nonlinear angle control. Some experiments conducted under assumed conditions indicate that the angle of the system converges to zero under all conditions and the control has the stability to balance the fish cage.

Failure patterns of repairable systems and a flexible intensity function model

  • Jiang, R.;Huang, C.
    • International Journal of Reliability and Applications
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    • v.13 no.2
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    • pp.81-90
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    • 2012
  • Engineering systems are usually repairable. The reliability of a repairable system can be represented by failure intensity function. A type of shape of failure intensity function is called a failure pattern. Reliability-Centred Maintenance (RCM) presents six typical failure patterns but its definition is unclear. It is an open issue how to recognize the failure pattern of repairable systems. This paper first discusses the problems of RCM with the notion of failure pattern; then presents the method for failure pattern recognition; and finally proposes a flexible failure intensity function model. The appropriateness of the model is illustrated by a real-world example.

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A Study on Deport Maintenance Technology for Recycling Observation Window of the K1A1 Tank Commander's Primary Thermal Sight (K1A1 전차 전차장 열상조준경의 관측창 재생을 위한 창 정비기술 연구)

  • Choi, Myoungjin;Byun, Yongwan;Yang, Jaekyung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.42 no.3
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    • pp.89-94
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    • 2019
  • K1A1 tank commander's primary thermal sight is a device that enables tank commanders to detect, identify, aim and track the target by observing targets in all directions during day, night and in situations of smokescreen and fog through $360^{\circ}$ rotation independent from the gunner's primary thermal sight and stabilizing the line of sight even under the vibrations occurring when the tank is standstill and moving. The main function of this device is to detect and process visible and thermal images and deliver the final images to the tank commander. One of the core parts to that end is the observation window (daytime/thermal image window). This core part is mounted at the entrance of the optical path for observing the target and plays the role of making visible light during the daytime and infrared light during the night pass through the target and transmitting the resultant images to the internal optical system of the tank commander's primary thermal sight. Such core parts have been selected as depot maintenance items so that they are replaced by new parts instead of being recycled when they are subjected to maintenance in most cases. That is, the military budget is wasted because such parts are replaced by new parts despite that they can be recycled for maintenance. Therefore, this study proposed a mounting tool for polishing and coating observation windows (daytime and thermal image window) using planar polishing equipment and DLC (Diamond-Like Carbon) coating equipment. In addition, this study presented an amendment (proposal) of the Depot Maintenance Work Request (DMWR) already published to verify the performance of recycled products including the establishment of inspection standards for recycling processes.

Analysis of Workplace Accidents in Automotive Repair Workshops in Spain

  • Lopez-Arquillos, Antonio;Rubio-Romero, Juan Carlos
    • Safety and Health at Work
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    • v.7 no.3
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    • pp.231-236
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    • 2016
  • Background: To analyze the effects of the factors associated with different types of injury (superficial wounds, dislocations and sprains, bone fractures, concussion and internal injuries, burns scalding and freezing) caused by occupational accidents in automotive repair workshops. Methods: Study of a sample consisting of 89,954 industry accidents reported from 2003 to 2008. Odds ratios were calculated with a 95% confidence interval. Results: Belonging to a small company is a risk factor for suffering three of the five types of injury studied. Women are less likely to suffer burns and superficial wounds, and more likely to suffer dislocations or sprains. Foreign workers are more likely to suffer concussion and internal injuries. Conclusion: Health and safety strategies and accident prevention measures should be individualized and adapted to the type of worker most likely to be injured in each type of accident. Occupational health and safety training courses designed according to worker profile, and improving the participation of the workers in small firms creating regional or roving safety representatives would improve working conditions.

A Study on Waveform Analysis of Oxygen Sensor, Injector and Secondary Waveform through Emission Characteristics by a Decrepit Vehicle (노후 차량의 배기가스 측정을 이용한 산소센서, 인젝터, 점화2차파형의 파형분석 연구)

  • Yoo, Jongsik;Kim, Chulsoo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.5
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    • pp.151-156
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    • 2013
  • The experiment was done on cars travelling at the speeds of 20km/h, 60km/h and 100km/h using the performance testing mode for chassis dynamometer. In this experiment, the relativity between the secondary waveform coming from ignition coil and exhaust emissions were measured in case of cars with failures, in oxygen sensor, spark plugs. The following results obtained by analysis of the relativity between the secondary waveform and exhaust emissions. 1) When the oxygen sensor is failure, the average value of CO emission measured was 6.8 times higher than the standard CO emission value and the average value of HC emission measured was 2.3 times higher than the standard emission level. 2) When engine parts are in failure, more fuel enters the cylinder due to longer opening duration of injector, and it tended to make CO and HC emission values increase. 3) Combustion duration, the shape of flame propagation during spark line, and the size of the discharge-induced energy were the three main elements that directly cause variations in CO and HC emission values.

A Study on FEM Analysis and its Endurance Evaluation of an Oil-Damper Rubber Bush for a Railway Vehicle (철도 차량용 오일댐퍼 고무부시의 유한요소해석 및 내구성 평가에 관한 연구)

  • Kim, Ho-Kyung;Park, Jin-Ho;Choi, Deok-Ho;Yang, Kyoung-Tak;Lee, Young-In
    • Journal of the Korean Society of Safety
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    • v.21 no.2 s.74
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    • pp.15-21
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    • 2006
  • The railroad bogie's components experience repeated loading during service. Especially, oil damper bush has been fatigue fractured on the plane between rubber and steel stem during service, and which results in inferior of performance of the bogie. In this study, in order to offer a proper maintenance method of the bush, bubber bush used for the oil damper was fatigue tested and its damage fraction during service was estimated. Also, FEM analysis on the bush was conducted. When 1400, 1200, and 1000kgf of repeated loads were applied to the oil damper bush, final damage fraction exhibited 63.7%, 50% and 40%. From the results of FEM analysis, deformation energy density was found to be $0.5452kgf/mm^{2}$ at an applied load of 1400kgf and the location with maximum value coincided with the fractured location of the bush. Finally, it will be desirable to adopt the normalized damage fraction rather than absolute damage fraction in estimating remaining service lifetime of the bush.

A Study on the Mileage Prediction of Urban Railway Vehicle using Wheel Diameter/Flange change Data and Machine Learning Techniques (도시철도차량 주행차륜의 직경/플랜지 변화 데이터와 머신러닝 기법을 활용한 주행거리 예측 연구)

  • Hak Rak Noh;Won Sik Lim
    • Journal of the Korean Society of Safety
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    • v.38 no.4
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    • pp.1-7
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    • 2023
  • The steel wheels of urban railway vehicles gather a lot of data through regular measurements during maintenance. However, limited research has been carried out utilizing this data, resulting in difficulties predicting the maintenance period. This paper studied a machine learning model suitable for mileage prediction by studying the characteristics of mileage change according to diameter and flange thickness changes. The results of this study indicate that the larger the diameter, the longer the travel distance, and the longest flange thickness is at 30 mm, which gradually shortened at other times. As a result of research on the machine learning prediction model, it was confirmed that the random forest model is the optimal model with a high coefficient of determination and a low root mean square error.

Phase Stability of Bi-2212 and Bi-2223 Thin Films Prepared by IBS Technique

  • Yang, Sung-Ho;Park, Yong-Pil
    • Transactions on Electrical and Electronic Materials
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    • v.2 no.1
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    • pp.12-15
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    • 2001
  • Bi-2212 and Bi-2223 thin films are prepared by IBS(ion beam sputtering) technique. Three phases of Bi-2201, Bi-2212 and Bi-2223 appear as stable ones in spite of the conditions for thin film fabrication of Bi-2212 and Bi-2223 compositions, depending on substrate temperature (T $_{sub}$) and ozone pressure(PO$_3$). It is found out that these phases are limited within very narrow temperature.e.

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A Study on the Development of Web-based Expert System for Urban Transit (웹 기반의 도시철도 전문가시스템 개발에 관한 연구)

  • Kim Hyunjun;Bae Chulho;Kim Sungbin;Lee Hoyong;Kim Moonhyun;Suh Myungwon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.5
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    • pp.163-170
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    • 2005
  • Urban transit is a complex system that is combined electrically and mechanically, it is necessary to construct maintenance system for securing safety accompanying high-speed driving and maintaining promptly. Expert system is a computer program which uses numerical or non-numerical domain-specific knowledge to solve problems. In this research, we intend to develop the expert system which diagnose failure causes quickly and display measures. For the development of expert system, standardization of failure code classification system and creation of BOM(Bill Of Materials) have been first performed. Through the analysis of failure history and maintenance manuals, knowledge base has been constructed. Also, for retrieving the procedure of failure diagnosis and repair linking with the knowledge base, we have built RBR(Rule Based Reasoning) engine by pattern matching technique and CBR(Case Based Reasoning) engine by similarity search method. This system has been developed based on web to maximize the accessibility.