• Title/Summary/Keyword: automotive field reliability

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Collection and Analysis of Automotive Field Reliability Data (자동차 필드데이터 수집 및 신뢰도 분석)

  • Kwon, Young-Il
    • Journal of Applied Reliability
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    • v.8 no.1
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    • pp.1-13
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    • 2008
  • A methodology for collection and analysis of automotive field reliability data is presented. Automotive warranty system usually covers a pre-determined period of time and/or mileage accumulation. Therefore mileage information for the vehicles that have not experienced any failure or problems during the warranty period is not available. In this paper, a reliability analysis method using the estimated mileage distribution from an additional survey for vehicles that have not any record during the warranty period is proposed. Methods of reliability analysis using the warranty information collected under the EU and US warranty policies are also provided.

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DEVELOPMENT OF AN ACCELERATED LIFE TEST PROCEDURE FOR COOLING FAN MOTORS

  • Shin, W.G.;Lee, S.H.;Song, Y.S.
    • International Journal of Automotive Technology
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    • v.7 no.6
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    • pp.757-762
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    • 2006
  • Reliability of automotive parts has been one of the most interesting fields in the automotive industry. Especially, a small DC motor was issued because of the increasing adoption for passengers' safety and convenience. For several years, small DC motors have been studied and some problems of a life test method were found out. The field condition was not considered enough in the old life test method. It also needed a lot of test time. For precise life estimation and accelerated life test, new life test procedure was developed based on measured field condition. The vibration condition on vehicle and latent force on fan motor shaft were measured and correlated with each other. We converted the acceleration data into the load data and calculated the equivalent load from integrated value. We found the relationship which can be used for accelerated life test without changing the severity by using different loading factors.

Reliability Analysis of Auto-Connector in Use-condition (사용 조건하에서의 자동차용 커넥터 신뢰성 분석)

  • 김종걸;김진환
    • Proceedings of the Safety Management and Science Conference
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    • 2004.05a
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    • pp.129-136
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    • 2004
  • Environmental factors for automotive consist of temperature, humidity, vibration(sine & random), gas, an electrical load and so on. These environmental factors are impressed in a automotive. Dependability is essential requirement in many electronic parts. Among components of automotive, the connector connecting electrical signals is one of the most important parts. Automotive -connector is inspected according to each manufacturer's test standard in which dependability should be considered. This paper aims to verify that current test standard is suitable for dependability, and present an inductive life test for automotive connector based on the field data in use-condition.

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Lifetime Assessment Criteria and Failure Analysis for the Clutch Coil in an Automotive Air Conditioner (자동차용 에어컨 클러치 코일의 수명평가 기준과 고장해석)

  • Choi, Man-Yeop;Wei, Shin-Hwan;Kim, Jung-Sik;Jeong, Hai-Sung
    • Journal of Applied Reliability
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    • v.11 no.2
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    • pp.111-126
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    • 2011
  • The clutch coil mounted on the automotive air conditioner is an important part which actuates the clutch to connect or disconnect the pulley and the compressor according to the climate control condition in an automobile. Here, it is generally required that the clutch coil should ensure the long term durability requirement, such as a warranty for the 10 years of field operation or 160,000 km driving, especially in a brand new item, and so forth. However, some difficulties have arisen in restoring its credibility, since domestic specifications for the part have not been yet unified. In order to ensure the reliability, test methods and assessment criteria should be standardized. Moreover, assessed lifetime under specific conditions and potential failure analysis would be important. In this study, lifetime test specifications for the clutch coil have been reviewed and methodological suggestions are provided to ensure reliability, utilizing a quality function deployment through the potential failure mode effect analysis.

Research of Reliability Assessment through the Analysis of Field Data and Taguchi Method about Vehicle Components Problem (차량부품 문제에 대한 실험계획법과 Field Data 분석을 통한 신뢰성 평가연구)

  • Kang, Chang-Hak;You, Jae-Bog;Lee, Chi-Woo;Kim, Jang-Su
    • Journal of the Korean Society of Industry Convergence
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    • v.13 no.4
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    • pp.211-217
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    • 2010
  • As the vehicle components are various, we confront unexpected problems in the development and application of them. also warranty expenses occur in the result of unconfirmed warranty.in this paper, to solve the problems of disconnection of damper Strut cable, we applied the optimum conditions through taguchi method for improvement of durability. and we made standard of reliability by weibull analysis of the field data. we acquired reliability standard by correlation with lab data and confirmed improved components satisfying the target of reliability. The analysis of reliability by field data is very useful and we need to apply this method to other components, the correlation between field data and Lab Test has influence on satisfying the target of reliability.this method would be utilized for current mass production components and upcoming developed components. the reliability of durability should be continuously used in the basis of primary technique in cope with competitive automotive companies.

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A Development of a Reliability Prediction Program Using the Field Failure (필드고장을 이용한 신뢰성예측 프로그램 개발)

  • Baek, Jae-Jin;Rhie, Kwang-Won
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.2
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    • pp.1-7
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    • 2012
  • A Failure data from operating condition includes various failures. Reliability evaluation by operating condition is more correct than test condition. Additional, the evaluation result by operating condition is widely used for quality assurance, forecasting amount of manufacturing at EOL. To discover valuable things from the failure data, arrangement of the failure data and information technique to handle data is needed among many failure data. This paper introduces a reliability prediction program to solve this problem based on the failure. And new technologies for parameters estimation with method of Graphic-Wizard-Parameters-Estimation and Genetic Algorithm are introduced.

The Identification of Emerging Technologies of Automotive Semiconductor

  • Daekyeong Nam;Gyunghyun Choi
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • v.17 no.2
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    • pp.663-677
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    • 2023
  • As the paradigm of future vehicles changes, the interest in automotive semiconductor, which plays a key role in realizing this, is increasing. Automotive semiconductors are the technology with very high entry barriers that require a lot of effort and time because it must secure technology readiness level and also consider safety and reliability. In this technology field, it is very important to develop new businesses and create opportunities through technology trend analysis. However, systematic analysis and application of automotive semiconductor technology trends are currently lacking. In this paper, U.S. registered patent documents related to automotive semiconductor were collected and investigated based on the patent's IPC. The main technology of automotive semiconductor was analyzed through topic modeling, and the technology path such as emerging technology was investigated through cosine similarity. We identified that those emerging technologies such as driving control for vehicle and AI service appeared. We observed that as time passed, both convergence and independence of automotive semiconductor technology proceeded simultaneously.

Analysis Study on Durability Properties of Washer Pump with Vent Hole (자동차 워셔펌프의 통기구 유무에 따른 작동내구 특성 분석)

  • Lee, Sanghoon;Wei, Shinhwan;Kim, Sungwoo;Kim, Gyuro
    • Journal of Applied Reliability
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    • v.13 no.1
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    • pp.45-53
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    • 2013
  • In this paper, we analyze the failure mechanism of the washer pump to find what is the failure cause in the road environment. The statistics show the field common failure mode is inner corrosion. The failure mechanism is assumed that the inner part of washer pump is corroded due to inflow of moisture through vent hole. To prevent the failure, we can think a method that is covering the vent hole. In general, the vent hole is designed to play an important role in an automobile parts. So, we need to prove the vent hole is not necessary. The first purpose of this paper is to make sure that the vent hole does not affect the durability of washer pump using the analysis of operating condition. The second purpose is to compare the durability properties if the vent hole is covered.

Observation and Characterization of Squeak Noises of Polymeric Materials for Automotive Interior Parts Under Field-Degradation (자동차 내장재용 고분자 재료의 필드 열화에 따른 마찰소음 특성변화)

  • Lee, Changhun;Kang, Byunghyun;Choi, Byoung-Ho;Lee, Jongho;Lee, Kwanghee
    • Transactions of the Korean Society of Automotive Engineers
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    • v.25 no.2
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    • pp.257-265
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    • 2017
  • In this work, the effect of field-degradation of automotive polymeric interior parts on the squeak characteristics was studied for a number of used vehicles with various mileages and years of service. The purpose of this study was to characterize the squeak noise related with long-term degradation in service life. The characteristics of field-degraded polymeric samples are analyzed using Fourier transform infrared(FT-IR) spectroscopy and scanning electron microscopy(SEM). Complicated carbonyl spectra from FT-IR were deconvoluted into various carbonyls to trace field-degradation phenomenon. In addition, various mechanical tests, i.e. tensile test, hardness test as well as coefficient of friction test, were performed to analyze the variation in mechanical properties due to field-degradation. Squeak noise was measured and analyzed by frequency analysis. It was shown that the changes in the chemical structures of polymer due to field-degradation influenced the variation in mechanical properties, and squeak noise may worsen by increasing the squeak noise level in the wide frequency range. The results indicated that customer complaints regarding the squeak noise coming from used vehicles might be one of the important reliability issues because the increase in sound pressure level especially in the high frequency range could annoy drivers and passengers.

Research of Reliability Measures of Engine Oil Pan through Reliability Method (신뢰성 기법을 통한 Engine oil pan의 신뢰성척도 연구)

  • Kim, Jang-su
    • Journal of the Korean Society of Industry Convergence
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    • v.12 no.4
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    • pp.209-214
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    • 2009
  • Usually, it says that reliability is failure rate achieved by required functions for some period under limited use environment conditions. The reliability can be researched by automotive part or system module and it can be affected by using environment condition, such as using atmosphere temperature and using user's behavior. Also, the time can be influence on the reliability. Recently, the oil leakage from eng oil pan was raised by customer in the field. So, there is the purpose of this paper that research predicting the reliability of eng oil pan efficiently by using reliability method described below.

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